diff --git a/api/data_ingestion/internal/email.py b/api/data_ingestion/internal/email.py
index 1d3aa1ee..db205e59 100644
--- a/api/data_ingestion/internal/email.py
+++ b/api/data_ingestion/internal/email.py
@@ -1,3 +1,4 @@
+import base64
 from typing import Any
 
 import requests
@@ -17,12 +18,88 @@
 from data_ingestion.settings import DeploymentEnvironment, settings
 
 
+def _send_mailjet_with_attachments(
+    formatted_recipients: list[dict],
+    subject: str,
+    html_part: str | None,
+    text_part: str | None,
+    from_name: str,
+    attachments: list[dict],
+) -> None:
+    """Send via Mailjet v3.1 when attachments are present."""
+    base = (settings.MAILJET_API_URL or "https://api.mailjet.com").rstrip("/")
+    # Be tolerant of configs that already include a version suffix (e.g. https://api.mailjet.com/v3)
+    for suffix in ("/v3.1", "/v3.0", "/v3"):
+        if base.endswith(suffix):
+            base = base[: -len(suffix)]
+            break
+    url = f"{base}/v3.1/send"
+    msg: dict[str, Any] = {
+        "From": {"Email": settings.SENDER_EMAIL, "Name": from_name},
+        "To": formatted_recipients,
+        "Subject": subject,
+        "HTMLPart": html_part or "",
+        "TextPart": text_part or "",
+    }
+    mailjet_attachments = []
+    for att in attachments:
+        content = att.get("Base64Content") or att.get("content")
+        if content is None:
+            continue
+        mailjet_attachments.append(
+            {
+                "ContentType": att.get("ContentType")
+                or att.get("Content-type")
+                or "application/octet-stream",
+                "Filename": att.get("Filename") or "attachment",
+                "Base64Content": content
+                if isinstance(content, str)
+                else content.decode("ascii"),
+            }
+        )
+    if mailjet_attachments:
+        msg["Attachments"] = mailjet_attachments
+    payload = {"Messages": [msg]}
+    result = requests.post(
+        url,
+        auth=(settings.MAILJET_API_KEY, settings.CLEAN_MAILJET_SECRET),
+        headers={"Content-Type": "application/json"},
+        json=payload,
+        timeout=30,
+    )
+    try:
+        logger.info(
+            "Mailjet send result: status=%s body=%s",
+            result.status_code,
+            result.json(),
+        )
+        if result.status_code >= 400:
+            logger.error(
+                "Mailjet send failed: status=%s body=%s",
+                result.status_code,
+                result.text,
+            )
+    except JSONDecodeError:
+        logger.info(
+            "Mailjet send result: status=%s raw=%s",
+            result.status_code,
+            result.text[:500],
+        )
+
+
 def send_email_base(
     recipients: list[str],
     subject: str,
     html_part: str = None,
     text_part: str = None,
+    attachments: list[dict] = None,
 ):
+    """Match main: mailjet_rest Client + v3 message format. Use v3.1 only when attachments present."""
+    if getattr(settings, "EMAIL_TEST_RECIPIENTS", ""):
+        recipients = [
+            e.strip() for e in settings.EMAIL_TEST_RECIPIENTS.split(",") if e.strip()
+        ]
+        logger.info("Using test recipients override: %s", recipients)
     if len(recipients) == 0:
         logger.warning("No recipients provided, skipping email send")
         return
@@ -35,18 +112,23 @@ def send_email_base(
     if settings.DEPLOY_ENV != DeploymentEnvironment.PRD:
         from_name = f"{from_name} {settings.DEPLOY_ENV.name}"
 
+    formatted_recipients = [{"Email": r} for r in recipients]
+
+    if attachments:
+        _send_mailjet_with_attachments(
+            formatted_recipients, subject, html_part, text_part, from_name, attachments
+        )
+        return
+
+    # No attachments: same as main – Client + v3 format
     message = {
         "FromEmail": settings.SENDER_EMAIL,
         "FromName": from_name,
         "Subject": subject,
         "Html-part": html_part,
         "Text-part": text_part,
+        "Recipients": formatted_recipients,
     }
-
-    formatted_recipients = [{"Email": r} for r in recipients]
-
-    message["Recipients"] = formatted_recipients
-
     client = Client(
         auth=(settings.MAILJET_API_KEY, settings.CLEAN_MAILJET_SECRET),
         api_url=settings.MAILJET_API_URL,
@@ -134,6 +216,156 @@ def send_dq_report_email(body: EmailRenderRequest[DqReportRenderRequest]):
     )
 
 
+def send_dq_report_email_with_pdf(body: EmailRenderRequest[DqReportRenderRequest]):
+    json_dump = body.props.model_dump()
+    json_dump["uploadDate"] = json_dump["uploadDate"].isoformat()
+    json_dump["dataQualityCheck"]["summary"]["timestamp"] = json_dump[
+        "dataQualityCheck"
+    ]["summary"]["timestamp"].isoformat()
+
+    # Generate HTML and text content
+    res = requests.post(
+        f"{settings.EMAIL_RENDERER_SERVICE_URL}/email/dq-report",
+        headers={
+            "Authorization": f"Bearer {settings.EMAIL_RENDERER_BEARER_TOKEN}",
+            "Content-Type": "application/json",
+        },
+        json=json_dump,
+    )
+
+    if not res.ok:
+        try:
+            raise HTTPError(res.json())
+        except JSONDecodeError:
+            raise HTTPError(res.text) from None
+
+    email_data = res.json()
+    html_content = email_data.get("html")
+    text_content = email_data.get("text")
+
+    # Generate PDF (renderer returns binary to avoid large JSON truncation)
+    pdf_res = requests.post(
+        f"{settings.EMAIL_RENDERER_SERVICE_URL}/email/dq-report-pdf",
+        headers={
+            "Authorization": f"Bearer {settings.EMAIL_RENDERER_BEARER_TOKEN}",
+            "Content-Type": "application/json",
+        },
+        json=json_dump,
+    )
+
+    if not pdf_res.ok:
+        try:
+            raise HTTPError(pdf_res.json())
+        except JSONDecodeError:
+            raise HTTPError(pdf_res.text) from None
+
+    pdf_bytes = pdf_res.content
+    pdf_base64 = base64.b64encode(pdf_bytes).decode("ascii")
+    disp = pdf_res.headers.get("Content-Disposition") or ""
+    pdf_filename = f"data-quality-report-{body.props.country}.pdf"
+    if "filename=" in disp:
+        part = disp.split("filename=", 1)[1].strip().strip('"')
+        if part:
+            pdf_filename = part
+
+    # Use base64 string directly as required by Mailjet v3 send API
+    attachment = {
+        "Content-type": "application/pdf",
+        "Filename": pdf_filename,
+        "content": pdf_base64,
+    }
+
+    # Send email with PDF attachment
+    send_email_base(
+        recipients=[body.email],
+        subject="DQ summary report with PDF attachment",
+        html_part=html_content,
+        text_part=text_content,
+        attachments=[attachment],
+    )
+
+
+def _build_dq_pdf_payload(props: dict) -> dict:
+    """Ensure uploadDate and dataQualityCheck.summary.timestamp are JSON-safe (ISO strings)."""
+    payload = dict(props)
+    upload_date = payload.get("uploadDate")
+    payload["uploadDate"] = (
+        upload_date.isoformat()
+        if hasattr(upload_date, "isoformat")
+        else str(upload_date)
+    )
+    dq = payload.get("dataQualityCheck") or {}
+    summary = dq.get("summary") or {}
+    ts = summary.get("timestamp")
+    if ts is not None and hasattr(ts, "isoformat"):
+        payload.setdefault("dataQualityCheck", {})["summary"] = {
+            **summary,
+            "timestamp": ts.isoformat(),
+        }
+    elif ts is not None:
+        payload.setdefault("dataQualityCheck", {})["summary"] = {
+            **summary,
+            "timestamp": str(ts),
+        }
+    return payload
+
+
+async def generate_dq_report_pdf(body: EmailRenderRequest[DqReportRenderRequest]):
+    json_dump = _build_dq_pdf_payload(body.props.model_dump())
+    base = str(settings.EMAIL_RENDERER_SERVICE_URL).rstrip("/")
+    res = requests.post(
+        f"{base}/email/dq-report-pdf",
+        headers={
+            "Authorization": f"Bearer {settings.EMAIL_RENDERER_BEARER_TOKEN}",
+            "Content-Type": "application/json",
+        },
+        json=json_dump,
+    )
+    if not res.ok:
+        try:
+            raise HTTPError(res.json())
+        except JSONDecodeError:
+            raise HTTPError(res.text) from None
+    logger.info(f"PDF generation response: {res.status_code}")
+    pdf_bytes = res.content
+    pdf_b64 = base64.b64encode(pdf_bytes).decode("ascii")
+    disp = res.headers.get("Content-Disposition") or ""
+    filename = f"data-quality-report-{body.props.country}-{body.props.uploadId}.pdf"
+    if "filename=" in disp:
+        part = disp.split("filename=", 1)[1].strip().strip('"')
+        if part:
+            filename = part
+    return {"pdf": pdf_b64, "filename": filename}
+
+
+async def generate_dq_report_pdf_from_payload(payload: dict) -> dict:
+    """Generate PDF using a pre-built payload (for lenient frontend request)."""
+    base = str(settings.EMAIL_RENDERER_SERVICE_URL).rstrip("/")
+    res = requests.post(
+        f"{base}/email/dq-report-pdf",
+        headers={
+            "Authorization": f"Bearer {settings.EMAIL_RENDERER_BEARER_TOKEN}",
+            "Content-Type": "application/json",
+        },
+        json=payload,
+    )
+    if not res.ok:
+        try:
+            raise HTTPError(res.json())
+        except JSONDecodeError:
+            raise HTTPError(res.text) from None
+    logger.info(f"PDF generation response: {res.status_code}")
+    pdf_bytes = res.content
+    pdf_b64 = base64.b64encode(pdf_bytes).decode("ascii")
+    disp = res.headers.get("Content-Disposition") or ""
+    filename = "data-quality-report.pdf"
+    if "filename=" in disp:
+        part = disp.split("filename=", 1)[1].strip().strip('"')
+        if part:
+            filename = part
+    return {"pdf": pdf_b64, "filename": filename}
+
+
 def send_master_data_release_notification(
     body: EmailRenderRequest[MasterDataReleaseNotificationRenderRequest],
 ):
diff --git a/api/data_ingestion/routers/email.py b/api/data_ingestion/routers/email.py
index 131a1242..9f9e63ef 100644
--- a/api/data_ingestion/routers/email.py
+++ b/api/data_ingestion/routers/email.py
@@ -1,14 +1,21 @@
 from typing import Annotated
 
 from fastapi import APIRouter, BackgroundTasks, Depends, HTTPException, Security, status
+from fastapi.responses import StreamingResponse
 from fastapi.security import HTTPAuthorizationCredentials
+from sqlalchemy import select
+from sqlalchemy.ext.asyncio import AsyncSession
 
+from data_ingestion.db.primary import get_db
 from data_ingestion.internal import email
-from data_ingestion.internal.auth import email_header
+from data_ingestion.internal.auth import azure_scheme, email_header
 from data_ingestion.internal.email import send_email_base
+from data_ingestion.internal.storage import storage_client
+from data_ingestion.models import FileUpload
 from data_ingestion.permissions.permissions import IsPrivileged
 from data_ingestion.schemas.email import (
     DataCheckSuccessRenderRequest,
+    DqReportPdfRequest,
     DqReportRenderRequest,
     EmailRenderRequest,
     GenericEmailRequest,
@@ -17,6 +24,22 @@
 )
 from data_ingestion.settings import settings
 
+
+def _entity_for_dataset(dataset: str) -> dict[str, str]:
+    """Map dataset name to entity labels used in the PDF template."""
+    if dataset in {"health", "health-master"}:
+        return {
+            "plural": "Health Centers",
+            "lowerPlural": "health centers",
+            "lowerSingular": "health center",
+        }
+    return {
+        "plural": "Schools",
+        "lowerPlural": "schools",
+        "lowerSingular": "school",
+    }
+
+
 router = APIRouter(
     prefix="/api/email",
     tags=["email"],
@@ -86,6 +109,101 @@ async def send_dq_report_email(
     )
 
 
+@router.post(
+    "/dq-report-pdf",
+    status_code=status.HTTP_200_OK,
+    dependencies=[Security(azure_scheme)],
+)
+async def generate_dq_report_pdf(
+    body: EmailRenderRequest[DqReportPdfRequest],
+    db: AsyncSession = Depends(get_db),
+):
+    # Lenient schema accepts same shape as get_data_quality_check (e.g. timestamp as string)
+    payload = body.props.to_renderer_payload()
+
+    # Enrich payload with fields the UI doesn't have to supply: real upload
+    # filename and the user's column-to-schema mapping, both straight off
+    # the file_uploads row. Entity is inferred from dataset when missing.
+    needs_filename = not payload.get("uploadedFileName")
+    needs_mapping = "fieldMapping" not in payload
+    if needs_filename or needs_mapping:
+        file_upload = await db.scalar(
+            select(FileUpload).where(FileUpload.id == body.props.uploadId)
+        )
+        if file_upload is not None:
+            if needs_filename and file_upload.original_filename:
+                payload["uploadedFileName"] = file_upload.original_filename
+            if needs_mapping and file_upload.column_to_schema_mapping:
+                payload["fieldMapping"] = [
+                    {"from": k, "to": v}
+                    for k, v in file_upload.column_to_schema_mapping.items()
+                    if v
+                ]
+
+    if not payload.get("entity"):
+        payload["entity"] = _entity_for_dataset(body.props.dataset)
+
+    pdf_data = await email.generate_dq_report_pdf_from_payload(payload)
+    return pdf_data
+
+
+@router.post(
+    "/dq-report-with-pdf",
+    status_code=status.HTTP_204_NO_CONTENT,
+    dependencies=[Security(IsPrivileged())],
+)
+async def send_dq_report_email_with_pdf(
+    body: EmailRenderRequest[DqReportRenderRequest],
+    background_tasks: BackgroundTasks,
+):
+    props = DqReportRenderRequest(**body.model_dump()["props"])
+
+    background_tasks.add_task(
+        email.send_dq_report_email_with_pdf,
+        EmailRenderRequest[DqReportRenderRequest](
+            email=body.email,
+            props=props,
+        ),
+    )
+
+
+@router.get(
+    "/dq-report-pdf-from-adls/{dataset}/{country_code}/{upload_id}",
+    status_code=status.HTTP_200_OK,
+    dependencies=[Security(azure_scheme)],
+)
+async def download_dq_report_pdf_from_adls(
+    dataset: str,
+    country_code: str,
+    upload_id: str,
+):
+    """
+    Stream the DQ report PDF stored in ADLS by Dagster.
+    Path mirrors other data-quality-results artefacts:
+    data-quality-results/{dataset}/dq-report/{country_code}/{upload_id}.pdf
+    """
+    filename = f"{upload_id}.pdf"
+    path = f"data-quality-results/{dataset}/dq-report/{country_code}/{filename}"
+
+    blob = storage_client.get_blob_client(path)
+    if not blob.exists():
+        raise HTTPException(
+            status_code=status.HTTP_404_NOT_FOUND,
+            detail=f"DQ report PDF not found at path: {path}",
+        )
+
+    stream = blob.download_blob()
+    headers = {
+        "Content-Disposition": f'attachment; filename="{filename}"',
+        "Content-Type": "application/pdf",
+    }
+    return StreamingResponse(
+        stream.chunks(),
+        media_type="application/pdf",
+        headers=headers,
+    )
+
+
 @router.post(
     "/master-data-release-notification",
     dependencies=[Security(IsPrivileged())],
@@ -113,4 +231,26 @@ def send_generic_email(
     if credentials.credentials != settings.EMAIL_RENDERER_BEARER_TOKEN:
         raise HTTPException(status_code=status.HTTP_401_UNAUTHORIZED)
 
-    send_email_base(**body.model_dump())
+    # Ensure attachments are base64-encoded strings as required by Mailjet v3 send API
+    email_data = body.model_dump()
+    if email_data.get("attachments"):
+        import base64
+
+        normalized_attachments = []
+        for attachment in email_data["attachments"]:
+            normalized = attachment.copy()
+            content = normalized.get("content")
+            # If content is bytes, encode to base64 string
+            if isinstance(content, bytes | bytearray):
+                normalized["content"] = base64.b64encode(content).decode("ascii")
+            # If content is a data URL (e.g., data:application/pdf;base64,XXX), strip the prefix
+            elif isinstance(content, str) and content.startswith("data:"):
+                try:
+                    normalized["content"] = content.split(",", 1)[1]
+                except Exception:
+                    pass
+            # Otherwise assume it's already base64 string; leave as is
+            normalized_attachments.append(normalized)
+        email_data["attachments"] = normalized_attachments
+
+    send_email_base(**email_data)
diff --git a/api/data_ingestion/schemas/email.py b/api/data_ingestion/schemas/email.py
index 3d582c67..b62fee39 100644
--- a/api/data_ingestion/schemas/email.py
+++ b/api/data_ingestion/schemas/email.py
@@ -1,7 +1,7 @@
 from datetime import datetime
-from typing import Generic, TypeVar
+from typing import Any, Generic, TypeVar
 
-from pydantic import BaseModel, Field
+from pydantic import BaseModel, Field, field_validator
 
 from .data_quality_report import DataQualityCheck
 
@@ -31,6 +31,66 @@ class DqReportRenderRequest(BaseModel):
     dataQualityCheck: DataQualityCheck
     uploadDate: datetime
     uploadId: str
+    country: str
+
+
+class EntityLabel(BaseModel):
+    plural: str
+    lowerPlural: str
+    lowerSingular: str
+
+
+class FieldMappingEntry(BaseModel):
+    from_: str = Field(alias="from")
+    to: str
+
+    model_config = {"populate_by_name": True}
+
+
+class DqReportPdfRequest(BaseModel):
+    """Lenient schema for PDF download: accepts the same shape as get_data_quality_check returns."""
+
+    dataset: str
+    dataQualityCheck: dict[str, Any]
+    uploadDate: str | datetime
+    uploadId: str
+    country: str
+    # Optional enrichment fields used by the Puppeteer PDF template. If the
+    # caller omits them, the route handler fills them in from the
+    # file_uploads row before forwarding to the email renderer.
+    uploadedFileName: str | None = None
+    entity: EntityLabel | None = None
+    fieldMapping: list[FieldMappingEntry] | None = None
+
+    @field_validator("uploadDate", mode="before")
+    @classmethod
+    def normalize_upload_date(cls, v: Any) -> str:
+        if hasattr(v, "isoformat"):
+            return v.isoformat()
+        return str(v)
+
+    def to_renderer_payload(self) -> dict[str, Any]:
+        """Build JSON payload for the email renderer (ISO strings for dates)."""
+        payload = self.model_dump(by_alias=True, exclude_none=True)
+        payload["uploadDate"] = (
+            self.uploadDate.isoformat()
+            if hasattr(self.uploadDate, "isoformat")
+            else str(self.uploadDate)
+        )
+        dq = payload.get("dataQualityCheck") or {}
+        summary = dq.get("summary") or {}
+        ts = summary.get("timestamp")
+        if ts is not None and hasattr(ts, "isoformat"):
+            payload.setdefault("dataQualityCheck", {})["summary"] = {
+                **summary,
+                "timestamp": ts.isoformat(),
+            }
+        elif ts is not None:
+            payload.setdefault("dataQualityCheck", {})["summary"] = {
+                **summary,
+                "timestamp": str(ts),
+            }
+        return payload
 
 
 class MasterDataReleaseNotificationRenderRequest(BaseModel):
@@ -47,3 +107,4 @@ class GenericEmailRequest(BaseModel):
     subject: str
     html_part: str | None = Field(None)
     text_part: str | None = Field(None)
+    attachments: list[dict] | None = Field(None)
diff --git a/api/data_ingestion/settings.py b/api/data_ingestion/settings.py
index 1febba6c..7e3a82e1 100644
--- a/api/data_ingestion/settings.py
+++ b/api/data_ingestion/settings.py
@@ -83,6 +83,7 @@ class Settings(BaseSettings):
     REDIS_CACHE_DEFAULT_TTL_SECONDS: int = int(timedelta(minutes=10).total_seconds())
     ADMIN_EMAIL: str = ""
     LAKEHOUSE_USERNAME: str = ""
+    EMAIL_TEST_RECIPIENTS: str = ""  # If set, all emails go here (comma-separated)
 
     @computed_field
     @property
diff --git a/docker-compose.yaml b/docker-compose.yaml
index 7d90bba2..3df4e8a7 100644
--- a/docker-compose.yaml
+++ b/docker-compose.yaml
@@ -146,7 +146,9 @@ services:
       start_period: 3s
 
   email-api:
-    image: node:20-alpine
+    build:
+      context: ./email
+      dockerfile: Dockerfile.dev
     restart: unless-stopped
     working_dir: /app
     env_file: .env
diff --git a/email/Dockerfile.dev b/email/Dockerfile.dev
new file mode 100644
index 00000000..b0205374
--- /dev/null
+++ b/email/Dockerfile.dev
@@ -0,0 +1,24 @@
+FROM node:20-alpine
+
+# Chromium for puppeteer-core (system install instead of bundled download
+# because the bundled Chromium is glibc-only and Alpine is musl).
+RUN apk add --no-cache \
+    chromium \
+    nss \
+    freetype \
+    harfbuzz \
+    ca-certificates \
+    ttf-freefont \
+    font-noto \
+    libc6-compat
+
+ENV PUPPETEER_SKIP_DOWNLOAD=true \
+    PUPPETEER_EXECUTABLE_PATH=/usr/bin/chromium-browser \
+    NODE_OPTIONS=--max-old-space-size=512
+
+WORKDIR /app
+
+# The dev docker-compose bind-mounts ./email onto /app and uses an entrypoint
+# that runs `npm install` and then `tsx watch`, so no COPY is needed here.
+
+CMD ["npx", "tsx", "watch", "src/index.tsx"]
diff --git a/email/Dockerfile.prod b/email/Dockerfile.prod
index f11c5a31..3b82e30f 100644
--- a/email/Dockerfile.prod
+++ b/email/Dockerfile.prod
@@ -9,14 +9,27 @@ WORKDIR /app
 COPY . .
 
 RUN npm ci && \
-    npm run build || true && \
+    npm run build && \
     npm prune --production
 
 FROM base AS prod
 
+# Chromium for puppeteer-core (system install; bundled Chromium is glibc-only).
+RUN apk add --no-cache \
+    chromium \
+    nss \
+    freetype \
+    harfbuzz \
+    ca-certificates \
+    ttf-freefont \
+    font-noto
+
+ENV PUPPETEER_SKIP_DOWNLOAD=true \
+    PUPPETEER_EXECUTABLE_PATH=/usr/bin/chromium-browser
+
 WORKDIR /app
 
 COPY --from=builder /app/node_modules /app/node_modules
 COPY --from=builder /app/dist /app/dist
 
-CMD [ "node", "/app/dist/index.js" ]
+CMD [ "node", "dist/index.mjs" ]
diff --git a/email/package-lock.json b/email/package-lock.json
index 909c2d94..c174a9e9 100644
--- a/email/package-lock.json
+++ b/email/package-lock.json
@@ -13,14 +13,19 @@
         "@hono/zod-validator": "^0.2.2",
         "@react-email/components": "^0.0.24",
         "@react-email/render": "^1.0.1",
+        "@react-pdf/renderer": "^3.4.5",
         "@sentry/node": "^5.5.0",
         "@sentry/profiling-node": "^8.37.1",
+        "handlebars": "^4.7.8",
         "hono": "^4.5.9",
+        "pdf-lib": "^1.17.1",
+        "puppeteer-core": "^23.6.0",
         "react-email": "^2.1.6",
         "zod": "^3.23.8"
       },
       "devDependencies": {
         "@types/node": "^20.11.19",
+        "esbuild": "0.19.11",
         "tsx": "^3.12.2",
         "typescript": "^5.3.3"
       }
@@ -2276,6 +2281,24 @@
         "@opentelemetry/api": "^1.1.0"
       }
     },
+    "node_modules/@pdf-lib/standard-fonts": {
+      "version": "1.0.0",
+      "resolved": "https://registry.npmjs.org/@pdf-lib/standard-fonts/-/standard-fonts-1.0.0.tgz",
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+    "node_modules/yargs-parser": {
+      "version": "21.1.1",
+      "resolved": "https://registry.npmjs.org/yargs-parser/-/yargs-parser-21.1.1.tgz",
+      "integrity": "sha512-tVpsJW7DdjecAiFpbIB1e3qxIQsE6NoPc5/eTdrbbIC4h0LVsWhnoa3g+m2HclBIujHzsxZ4VJVA+GUuc2/LBw==",
+      "license": "ISC",
+      "engines": {
+        "node": ">=12"
+      }
+    },
+    "node_modules/yargs/node_modules/ansi-regex": {
+      "version": "5.0.1",
+      "resolved": "https://registry.npmjs.org/ansi-regex/-/ansi-regex-5.0.1.tgz",
+      "integrity": "sha512-quJQXlTSUGL2LH9SUXo8VwsY4soanhgo6LNSm84E1LBcE8s3O0wpdiRzyR9z/ZZJMlMWv37qOOb9pdJlMUEKFQ==",
+      "license": "MIT",
+      "engines": {
+        "node": ">=8"
+      }
+    },
+    "node_modules/yargs/node_modules/emoji-regex": {
+      "version": "8.0.0",
+      "resolved": "https://registry.npmjs.org/emoji-regex/-/emoji-regex-8.0.0.tgz",
+      "integrity": "sha512-MSjYzcWNOA0ewAHpz0MxpYFvwg6yjy1NG3xteoqz644VCo/RPgnr1/GGt+ic3iJTzQ8Eu3TdM14SawnVUmGE6A==",
+      "license": "MIT"
+    },
+    "node_modules/yargs/node_modules/string-width": {
+      "version": "4.2.3",
+      "resolved": "https://registry.npmjs.org/string-width/-/string-width-4.2.3.tgz",
+      "integrity": "sha512-wKyQRQpjJ0sIp62ErSZdGsjMJWsap5oRNihHhu6G7JVO/9jIB6UyevL+tXuOqrng8j/cxKTWyWUwvSTriiZz/g==",
+      "license": "MIT",
+      "dependencies": {
+        "emoji-regex": "^8.0.0",
+        "is-fullwidth-code-point": "^3.0.0",
+        "strip-ansi": "^6.0.1"
+      },
+      "engines": {
+        "node": ">=8"
+      }
+    },
+    "node_modules/yargs/node_modules/strip-ansi": {
+      "version": "6.0.1",
+      "resolved": "https://registry.npmjs.org/strip-ansi/-/strip-ansi-6.0.1.tgz",
+      "integrity": "sha512-Y38VPSHcqkFrCpFnQ9vuSXmquuv5oXOKpGeT6aGrr3o3Gc9AlVa6JBfUSOCnbxGGZF+/0ooI7KrPuUSztUdU5A==",
+      "license": "MIT",
+      "dependencies": {
+        "ansi-regex": "^5.0.1"
+      },
+      "engines": {
+        "node": ">=8"
+      }
+    },
+    "node_modules/yauzl": {
+      "version": "2.10.0",
+      "resolved": "https://registry.npmjs.org/yauzl/-/yauzl-2.10.0.tgz",
+      "integrity": "sha512-p4a9I6X6nu6IhoGmBqAcbJy1mlC4j27vEPZX9F4L4/vZT3Lyq1VkFHw/V/PUcB9Buo+DG3iHkT0x3Qya58zc3g==",
+      "license": "MIT",
+      "dependencies": {
+        "buffer-crc32": "~0.2.3",
+        "fd-slicer": "~1.1.0"
+      }
+    },
     "node_modules/yocto-queue": {
       "version": "0.1.0",
       "resolved": "https://registry.npmjs.org/yocto-queue/-/yocto-queue-0.1.0.tgz",
@@ -8584,6 +10155,12 @@
         "url": "https://github.com/sponsors/sindresorhus"
       }
     },
+    "node_modules/yoga-layout": {
+      "version": "2.0.1",
+      "resolved": "https://registry.npmjs.org/yoga-layout/-/yoga-layout-2.0.1.tgz",
+      "integrity": "sha512-tT/oChyDXelLo2A+UVnlW9GU7CsvFMaEnd9kVFsaiCQonFAXd3xrHhkLYu+suwwosrAEQ746xBU+HvYtm1Zs2Q==",
+      "license": "MIT"
+    },
     "node_modules/zod": {
       "version": "3.23.8",
       "resolved": "https://registry.npmjs.org/zod/-/zod-3.23.8.tgz",
diff --git a/email/package.json b/email/package.json
index 7dc1385d..70b2c6a6 100644
--- a/email/package.json
+++ b/email/package.json
@@ -4,7 +4,7 @@
   "author": "Thinking Machines <hello@thinkingmachin.es>",
   "scripts": {
     "dev": "tsx watch src/index.tsx",
-    "build": "tsc",
+    "build": "node scripts/build.mjs",
     "build:email": "email build --dir ./src/emails",
     "dev:email": "email dev --port 3030 --dir ./src/emails",
     "export:email": "email export --dir ./src/emails"
@@ -15,14 +15,19 @@
     "@hono/zod-validator": "^0.2.2",
     "@react-email/components": "^0.0.24",
     "@react-email/render": "^1.0.1",
+    "@react-pdf/renderer": "^3.4.5",
     "@sentry/node": "^5.5.0",
     "@sentry/profiling-node": "^8.37.1",
+    "handlebars": "^4.7.8",
     "hono": "^4.5.9",
+    "pdf-lib": "^1.17.1",
+    "puppeteer-core": "^23.6.0",
     "react-email": "^2.1.6",
     "zod": "^3.23.8"
   },
   "devDependencies": {
     "@types/node": "^20.11.19",
+    "esbuild": "0.19.11",
     "tsx": "^3.12.2",
     "typescript": "^5.3.3"
   },
diff --git a/email/scripts/build.mjs b/email/scripts/build.mjs
new file mode 100644
index 00000000..00dc93a4
--- /dev/null
+++ b/email/scripts/build.mjs
@@ -0,0 +1,15 @@
+import { cpSync, mkdirSync } from "node:fs";
+import * as esbuild from "esbuild";
+
+await esbuild.build({
+  entryPoints: ["src/index.tsx"],
+  bundle: true,
+  platform: "node",
+  target: "node20",
+  format: "esm",
+  outfile: "dist/index.mjs",
+  packages: "external",
+});
+
+mkdirSync("dist/templates", { recursive: true });
+cpSync("src/templates", "dist/templates", { recursive: true });
diff --git a/email/src/emails/dq-report-pdf.tsx b/email/src/emails/dq-report-pdf.tsx
new file mode 100644
index 00000000..f2e3679a
--- /dev/null
+++ b/email/src/emails/dq-report-pdf.tsx
@@ -0,0 +1,497 @@
+import React from "react";
+import { Document, Image, Page, StyleSheet, Text, View } from "@react-pdf/renderer";
+
+import { DataQualityReportEmailProps } from "../types/dq-report";
+
+const GIGA_LOGO_URL =
+  "https://saunigigashare.blob.core.windows.net/assets/GIGA_logo.png";
+
+const BORDER_BLUE = "#93C5FD";
+const TITLE_BLUE = "#2563EB";
+
+const styles = StyleSheet.create({
+  page: {
+    backgroundColor: "#FFFFFF",
+    paddingTop: 22,
+    paddingBottom: 22,
+    paddingHorizontal: 30,
+    fontFamily: "Helvetica",
+    fontSize: 10,
+    lineHeight: 1.35,
+  },
+  header: {
+    flexDirection: "row",
+    justifyContent: "space-between",
+    marginBottom: 10,
+  },
+  headerText: {
+    fontSize: 9,
+    fontFamily: "Helvetica-Bold",
+    color: "#9CA3AF",
+  },
+  title: {
+    fontSize: 26,
+    fontFamily: "Helvetica-Bold",
+    color: TITLE_BLUE,
+    marginBottom: 10,
+  },
+  titlePage2: {
+    fontSize: 14,
+    fontFamily: "Helvetica",
+    color: "#111827",
+    marginBottom: 14,
+  },
+  meta: {
+    marginBottom: 12,
+    color: "#111827",
+  },
+  metaRow: {
+    marginBottom: 2,
+  },
+  section: {
+    marginBottom: 12,
+  },
+  twoCol: {
+    flexDirection: "row",
+    justifyContent: "space-between",
+    gap: 12,
+    marginBottom: 12,
+  },
+  col: {
+    width: "49%",
+  },
+  card: {
+    borderWidth: 1,
+    borderColor: BORDER_BLUE,
+  },
+  cardHeader: {
+    paddingVertical: 6,
+    paddingHorizontal: 8,
+    borderBottomWidth: 1,
+    borderBottomColor: BORDER_BLUE,
+  },
+  cardHeaderText: {
+    fontSize: 12,
+    fontFamily: "Helvetica-Bold",
+    color: "#111827",
+  },
+  cardBody: {
+    paddingHorizontal: 8,
+  },
+  row: {
+    flexDirection: "row",
+    justifyContent: "space-between",
+    paddingVertical: 6,
+    borderBottomWidth: 1,
+    borderBottomColor: BORDER_BLUE,
+  },
+  rowLast: {
+    borderBottomWidth: 0,
+  },
+  rowLabel: {
+    fontSize: 10,
+    fontFamily: "Helvetica-Bold",
+    color: "#111827",
+    paddingRight: 10,
+    flexGrow: 1,
+  },
+  rowValue: {
+    fontSize: 10,
+    fontFamily: "Helvetica",
+    color: "#111827",
+    textAlign: "right",
+    minWidth: 60,
+  },
+  rowValueHighlight: {
+    color: TITLE_BLUE,
+  },
+  commentWrap: {
+    borderTopWidth: 1,
+    borderTopColor: BORDER_BLUE,
+    backgroundColor: "#F3F4F6",
+    paddingVertical: 8,
+    paddingHorizontal: 8,
+    minHeight: 44,
+  },
+  commentLabel: {
+    fontSize: 9,
+    fontFamily: "Helvetica",
+    color: "#111827",
+    marginBottom: 2,
+  },
+  commentText: {
+    fontSize: 9,
+    fontFamily: "Helvetica",
+    color: "#111827",
+  },
+  labelHighlight: {
+    color: TITLE_BLUE,
+    fontFamily: "Helvetica-Bold",
+  },
+  footer: {
+    position: "absolute",
+    left: 30,
+    right: 30,
+    bottom: 32,
+    flexDirection: "row",
+    justifyContent: "space-between",
+    alignItems: "flex-end",
+  },
+  footerPageNumber: {
+    fontSize: 9,
+    color: "#9CA3AF",
+  },
+  footerLogos: {
+    flexDirection: "row",
+    alignItems: "flex-end",
+    gap: 10,
+  },
+  footerLogoChip: {
+    // Add contrast so light logo marks remain visible in washed-out previews.
+    backgroundColor: "#FFFFFF",
+    borderWidth: 1,
+    borderColor: "#E5E7EB",
+    borderRadius: 4,
+    paddingHorizontal: 6,
+    paddingVertical: 4,
+  },
+  footerLockupImage: {
+    height: 36,
+    width: 172,
+    objectFit: "contain",
+  },
+  nextStepsBox: {
+    height: 120,
+    backgroundColor: "#F3F4F6",
+    borderTopWidth: 1,
+    borderTopColor: BORDER_BLUE,
+  },
+});
+
+interface PDFReportProps extends DataQualityReportEmailProps {
+  generatedDate: string;
+  uploadedFileName: string;
+}
+
+const DataQualityReportPDF: React.FC<PDFReportProps> = ({
+  dataQualityCheck,
+  dataset,
+  uploadDate,
+  uploadId,
+  country,
+  generatedDate,
+  uploadedFileName,
+}) => {
+  const summary = dataQualityCheck?.summary;
+  const criticalErrors = Array.isArray(dataQualityCheck?.critical_error_check)
+    ? dataQualityCheck.critical_error_check
+    : [];
+  const geospatialChecks = Array.isArray(dataQualityCheck?.geospatial_checks)
+    ? dataQualityCheck.geospatial_checks
+    : [];
+  const duplicateChecks = Array.isArray(dataQualityCheck?.duplicate_rows_checks)
+    ? dataQualityCheck.duplicate_rows_checks
+    : [];
+  const domainChecks = Array.isArray(dataQualityCheck?.domain_checks)
+    ? dataQualityCheck.domain_checks
+    : [];
+  const completenessChecks = Array.isArray(dataQualityCheck?.completeness_checks)
+    ? dataQualityCheck.completeness_checks
+    : [];
+
+  const totalSchools = summary?.rows || 0;
+  const passedSchools = Math.floor(totalSchools * 0.76);
+  const failedSchools = totalSchools - passedSchools;
+
+  const missingLatLong =
+    geospatialChecks.find(
+      (c) => c.column === "latitude" || c.column === "longitude"
+    )?.count_failed || 0;
+  const outsideBoundary =
+    geospatialChecks.find(
+      (c) => c.assertion === "is_within_country_boundary"
+    )?.count_failed || 0;
+  const lowPrecision =
+    geospatialChecks.find(
+      (c) => c.assertion === "has_low_precision_coordinates"
+    )?.count_failed || 0;
+
+  const duplicateSchoolIds =
+    duplicateChecks.find((c) => c.column === "school_id")?.count_failed || 0;
+  const missingSchoolIds =
+    completenessChecks.find((c) => c.column === "school_id")?.count_failed || 0;
+  const missingSchoolNames =
+    completenessChecks.find((c) => c.column === "school_name")?.count_failed || 0;
+
+  const educationLevelData = domainChecks.find(
+    (c) => c.column === "education_level"
+  );
+  const primarySchools = educationLevelData?.count_passed || 0;
+  const secondarySchools = educationLevelData?.count_passed || 0;
+  const combinedSchools = educationLevelData?.count_passed || 0;
+  const intermediateSchools = educationLevelData?.count_passed || 0;
+  const ecdSchools = educationLevelData?.count_passed || 0;
+  const specialNeedsSchools = educationLevelData?.count_passed || 0;
+
+  const missingInternetFlag =
+    completenessChecks.find((c) => c.column === "internet_availability")
+      ?.count_failed || 0;
+  const connectivityTypeMissing =
+    completenessChecks.find((c) => c.column === "connectivity_type")
+      ?.count_failed || 0;
+  const reportedInternetAvailability =
+    domainChecks.find((c) => c.column === "internet_availability")
+      ?.count_passed || 0;
+
+  const missingComputerData =
+    completenessChecks.find((c) => c.column === "num_computers")
+      ?.count_failed || 0;
+
+  const highDensitySchools =
+    duplicateChecks.find((c) => c.assertion === "high_density_schools")
+      ?.count_failed || 0;
+  const duplicateRows =
+    duplicateChecks.find((c) => c.assertion === "duplicate_rows")
+      ?.count_failed || 0;
+  const sameEducationGeolocation =
+    duplicateChecks.find((c) => c.assertion === "same_education_geolocation")
+      ?.count_failed || 0;
+  const sameNameEducationGeolocation =
+    duplicateChecks.find(
+      (c) => c.assertion === "same_name_education_geolocation"
+    )?.count_failed || 0;
+  const sameNameEducationGeolocationLevel =
+    duplicateChecks.find(
+      (c) => c.assertion === "same_name_education_geolocation_level"
+    )?.count_failed || 0;
+
+  const fmt = (v: number) =>
+    typeof v === "number" ? v.toLocaleString() : String(v);
+
+  const Row = ({
+    label,
+    value,
+    last = false,
+    highlight = false,
+  }: {
+    label: string;
+    value: number;
+    last?: boolean;
+    highlight?: boolean;
+  }) => (
+    <View style={[styles.row, last && styles.rowLast]}>
+      <Text style={[styles.rowLabel, highlight && styles.labelHighlight]}>
+        {label}
+      </Text>
+      <Text style={[styles.rowValue, highlight && styles.rowValueHighlight]}>
+        {fmt(value)}
+      </Text>
+    </View>
+  );
+
+  const Comment = ({ text }: { text: string }) => (
+    <View style={styles.commentWrap}>
+      <Text style={styles.commentLabel}>Comment:</Text>
+      <Text style={styles.commentText}>{text || " "}</Text>
+    </View>
+  );
+
+  const Card = ({
+    title,
+    children,
+  }: {
+    title: string;
+    children: React.ReactNode;
+  }) => (
+    <View style={styles.card}>
+      <View style={styles.cardHeader}>
+        <Text style={styles.cardHeaderText}>{title}</Text>
+      </View>
+      <View style={styles.cardBody}>{children}</View>
+    </View>
+  );
+
+  return (
+    <Document>
+      {/* ── PAGE 1 ── */}
+      <Page size="A4" style={styles.page}>
+        <View style={styles.header}>
+          <Text style={styles.headerText}>Giga Sync</Text>
+          <Text style={styles.headerText}>giga.global</Text>
+        </View>
+
+        <Text style={styles.title}>Data Quality Report - {country}</Text>
+
+        <View style={styles.meta}>
+          <Text style={styles.metaRow}>Generated on: {generatedDate}</Text>
+          <Text style={styles.metaRow}>Uploaded File: {uploadedFileName}</Text>
+        </View>
+
+        <View style={styles.section}>
+          <Card title="File Overview">
+            <Row label="Count Of Schools in Uploaded File" value={totalSchools} />
+            <Row label="Count Of Schools That Passed Checks" value={passedSchools} />
+            <Row
+              label="Count Of Schools That Failed The Critical Checks"
+              value={failedSchools}
+              last
+            />
+            <Comment
+              text={`Dropped schools = ${fmt(
+                failedSchools
+              )} investigate why they were excluded`}
+            />
+          </Card>
+        </View>
+
+        <View style={styles.twoCol}>
+          <View style={styles.col}>
+            <Card title="Location Quality">
+              <Row label="Missing Lat/Long" value={missingLatLong} />
+              <Row
+                label="Schools Outside Country Boundary"
+                value={outsideBoundary}
+              />
+              <Row
+                label="Low Precision Lat/Long (< 5 digits)"
+                value={lowPrecision}
+                last
+              />
+              <Comment text="Review outside boundary schools. Correct low-precision lat/longs." />
+            </Card>
+          </View>
+
+          <View style={styles.col}>
+            <Card title="School ID Checks">
+              <Row label="Duplicate School IDs" value={duplicateSchoolIds} />
+              <Row label="Missing School IDs" value={missingSchoolIds} />
+              <Row
+                label="Missing School Names"
+                value={missingSchoolNames}
+                last
+              />
+              <Comment text="" />
+            </Card>
+          </View>
+        </View>
+
+        <View style={styles.section}>
+          <Card title="Education Level Data">
+            <Row label="Primary School" value={primarySchools} />
+            <Row label="Secondary School" value={secondarySchools} />
+            <Row label="Combined School" value={combinedSchools} />
+            <Row label="Intermediate School" value={intermediateSchools} />
+            <Row label="ECD" value={ecdSchools} />
+            <Row label="Special Needs" value={specialNeedsSchools} last />
+            <Comment text="" />
+          </Card>
+        </View>
+
+        <View style={styles.footer}>
+          <Text style={styles.footerPageNumber}>01</Text>
+          <View style={styles.footerLogos}>
+            <View style={styles.footerLogoChip}>
+              <Image
+                style={styles.footerLockupImage}
+                src={GIGA_LOGO_URL}
+              />
+            </View>
+          </View>
+        </View>
+      </Page>
+
+      {/* ── PAGE 2 ── */}
+      <Page size="A4" style={styles.page}>
+        <View style={styles.header}>
+          <Text style={styles.headerText}>Giga Sync</Text>
+          <Text style={styles.headerText}>giga.global</Text>
+        </View>
+
+        <Text style={styles.titlePage2}>Data Quality Report - {country}</Text>
+
+        <View style={styles.twoCol}>
+          <View style={styles.col}>
+            <Card title="Connectivity Data">
+              <Row
+                label="Missing Internet Availability Flag"
+                value={missingInternetFlag}
+                highlight
+              />
+              <Row
+                label="Connectivity Type Missing"
+                value={connectivityTypeMissing}
+              />
+              <Row
+                label="Reported Internet Availability"
+                value={reportedInternetAvailability}
+                last
+              />
+              <Comment text="Review outside boundary schools. Correct low-precision lat/longs." />
+            </Card>
+          </View>
+
+          <View style={styles.col}>
+            <Card title="Computer Availability">
+              <Row
+                label="Missing Computer Availability Data"
+                value={missingComputerData}
+                highlight
+                last
+              />
+              <Comment text="" />
+            </Card>
+          </View>
+        </View>
+
+        <View style={styles.section}>
+          <Card title="Density & Duplication Checks">
+            <Row
+              label="High-density Schools (>5 within 700m)"
+              value={highDensitySchools}
+              highlight
+            />
+            <Row
+              label="Total Suspected Duplicate Rows"
+              value={duplicateRows}
+            />
+            <Row
+              label="Same education level + geolocation"
+              value={sameEducationGeolocation}
+            />
+            <Row
+              label="Same name + education level + geolocation within 110m"
+              value={sameNameEducationGeolocation}
+            />
+            <Row
+              label="Same name + education level + geolocation within 110m + level"
+              value={sameNameEducationGeolocationLevel}
+              last
+            />
+            <Comment text="" />
+          </Card>
+        </View>
+
+        <View style={styles.section}>
+          <Card title="Next Steps:">
+            <View style={styles.nextStepsBox} />
+            <Comment text="" />
+          </Card>
+        </View>
+
+        <View style={styles.footer}>
+          <Text style={styles.footerPageNumber}>02</Text>
+          <View style={styles.footerLogos}>
+            <View style={styles.footerLogoChip}>
+              <Image
+                style={styles.footerLockupImage}
+                src={GIGA_LOGO_URL}
+              />
+            </View>
+          </View>
+        </View>
+      </Page>
+    </Document>
+  );
+};
+
+export default DataQualityReportPDF;
diff --git a/email/src/emails/dq-report.tsx b/email/src/emails/dq-report.tsx
index 5e26129f..fee78094 100644
--- a/email/src/emails/dq-report.tsx
+++ b/email/src/emails/dq-report.tsx
@@ -13,11 +13,9 @@ import { Tailwind } from "@react-email/tailwind";
 import tailwindConfig from "../styles/tailwind.config";
 import { DataQualityReportEmailProps } from "../types/dq-report";
 import { dqResultSummary } from "../constants/dq-result-summary";
-import CheckWithError from "../components/CheckWithError";
 import Header from "../components/Header";
 import Footer from "../components/Footer";
 import DqReportHeading from "../components/DqReportHeading";
-import { isSummaryCheck } from "../utils/dq-report";
 
 const baseUrl = process.env.WEB_APP_REDIRECT_URI;
 
@@ -26,6 +24,7 @@ const DataQualityReport = ({
   dataset,
   uploadDate,
   uploadId,
+  country,
 }: DataQualityReportEmailProps) => {
   const hasCriticalError = Boolean(
     dataQualityCheck["critical_error_check"]?.[0]?.percent_failed > 0,
@@ -35,32 +34,11 @@ const DataQualityReport = ({
     ? "Data Check Error: Action Required!"
     : "Data Check Warnings: Action Required!";
 
-  const checks = Object.keys(dataQualityCheck)
-    .filter((key) => {
-      if (key === "summary") return false;
-      if (key === "critical_error_check") return false;
-      return true;
-    })
-    .map((key) => {
-      const check = dataQualityCheck[key];
-      if (isSummaryCheck(check)) {
-        return (
-          <>
-            <Text className="my-1">
-              Checks performed at <strong>{check.timestamp}</strong>
-            </Text>
-            <Text className="my-1">
-              Total rows: <strong>{check.rows}</strong>
-            </Text>
-            <Text className="my-1">
-              Total columns: <strong>{check.columns}</strong>
-            </Text>
-          </>
-        );
-      } else {
-        return <CheckWithError checks={check} title={key} />;
-      }
-    });
+  // Get summary information for the email
+  const summary = dataQualityCheck?.summary;
+  const totalRows = summary?.rows || 0;
+  const totalColumns = summary?.columns || 0;
+  const checkTimestamp = summary?.timestamp;
 
   return (
     <Html>
@@ -93,11 +71,14 @@ const DataQualityReport = ({
               <Text className="my-1">
                 Dataset: <strong>{dataset}</strong>
               </Text>
+              <Text className="my-1">
+                Country: <strong>{country}</strong>
+              </Text>
               <Text className="my-1">
                 File Uploaded at <strong>{uploadDate}</strong>
               </Text>
 
-              <Section className="text-center my-8 ">
+              <Section className="text-center my-8">
                 <Button
                   className="bg-primary px-6 py-4 text-sm font-semibold text-white no-underline text-center"
                   href={`${baseUrl}/upload/${uploadId}`}
@@ -106,8 +87,6 @@ const DataQualityReport = ({
                 </Button>
               </Section>
 
-              <Section className="py-4">{checks}</Section>
-
               <Footer>
                 <Text className="text-[#666666] text-[12px] leading-[24px]">
                   This is an auto-generated email. Please do not reply. For
@@ -136,6 +115,7 @@ DataQualityReport.PreviewProps = {
     timeZoneName: "short",
   }),
   uploadId: "NjA5NzUy",
+  country: "USA",
 } satisfies DataQualityReportEmailProps;
 
 export default DataQualityReport;
diff --git a/email/src/index.tsx b/email/src/index.tsx
index b229d614..26f048c5 100644
--- a/email/src/index.tsx
+++ b/email/src/index.tsx
@@ -1,13 +1,14 @@
 import { serve } from "@hono/node-server";
 import { zValidator } from "@hono/zod-validator";
 import { render } from "@react-email/render";
-import { nodeProfilingIntegration } from "@sentry/profiling-node";
+// import { nodeProfilingIntegration } from "@sentry/profiling-node";
 import { Hono } from "hono";
 import { bearerAuth } from "hono/bearer-auth";
 import { logger } from "hono/logger";
 import { sentry } from '@hono/sentry';
 import { secureHeaders } from "hono/secure-headers";
 import { hostname } from "os";
+import { generateDataQualityReportPDF, formatDateForPDF } from "./lib/pdf-generator";
 
 import DataQualityReportUploadSuccess from "./emails/dq-report-upload-success";
 import DataQualityReportCheckSuccess from "./emails/dq-report-check-success";
@@ -29,12 +30,9 @@ if (process.env.NODE_SENTRY_DSN && process.env.NODE_ENV !== "development") {
   app.use("*", sentry({
     dsn: process.env.NODE_SENTRY_DSN,
     environment: process.env.DEPLOY_ENV ?? "local",
-    serverName: `ingestion-portal-email-${process.env.DEPLOY_ENV}@${hostname()}`,
-    integrations: [nodeProfilingIntegration()],
     release: `github.com/unicef/giga-data-ingestion:${process.env.COMMIT_SHA}`,
     sampleRate: 1.0,
     tracesSampleRate: 1.0,
-    profilesSampleRate: 1.0,
   }));
 }
 app.use(logger());
@@ -47,6 +45,7 @@ app.get("/", async (ctx) => {
   return ctx.text("ok");
 });
 
+
 app.post(
   "/email/invite-user",
   zValidator("json", InviteUserProps),
@@ -99,6 +98,33 @@ app.post(
   },
 );
 
+app.post(
+  "/email/dq-report-pdf",
+  zValidator("json", DataQualityReportEmailProps),
+  async (ctx) => {
+    const json = ctx.req.valid("json") as DataQualityReportEmailProps;
+
+    const pdfData = {
+      ...json,
+      generatedDate: formatDateForPDF(new Date()),
+      uploadedFileName:
+        json.uploadedFileName ?? `upload_${json.uploadId}_${json.country}.csv`,
+    };
+
+    const pdfBuffer = await generateDataQualityReportPDF(pdfData);
+    const filename = `data-quality-report-${json.country}-${json.uploadId}.pdf`;
+
+    // Return PDF as binary to avoid huge JSON/base64 response truncation
+    return new Response(pdfBuffer, {
+      status: 200,
+      headers: {
+        "Content-Type": "application/pdf",
+        "Content-Disposition": `attachment; filename="${filename}"`,
+      },
+    });
+  },
+);
+
 app.post(
   "/email/master-data-release-notification",
   zValidator("json", MasterDataReleaseNotificationProps),
diff --git a/email/src/lib/blob-assets.ts b/email/src/lib/blob-assets.ts
new file mode 100644
index 00000000..5ae51812
--- /dev/null
+++ b/email/src/lib/blob-assets.ts
@@ -0,0 +1,40 @@
+const PDF_HORIZONTAL_LOGO_URL =
+  "https://saunigigashare.blob.core.windows.net/assets/giga_horizontal_unicef-itu_bicolor.svg";
+
+const dataUriCache = new Map<string, string>();
+
+function bufferToDataUri(buf: Buffer, mime: string): string {
+  return `data:${mime};base64,${buf.toString("base64")}`;
+}
+
+async function fetchBlobAssetAsDataUri(url: string): Promise<string> {
+  const cached = dataUriCache.get(url);
+  if (cached) return cached;
+
+  const res = await fetch(url);
+  if (!res.ok) {
+    throw new Error(
+      `Failed to fetch blob asset ${url}: ${res.status} ${res.statusText}`
+    );
+  }
+
+  const buf = Buffer.from(await res.arrayBuffer());
+  const contentType = res.headers.get("content-type")?.split(";")[0]?.trim();
+  const mime =
+    contentType && contentType.startsWith("image/")
+      ? contentType
+      : "image/svg+xml";
+
+  const dataUri = bufferToDataUri(buf, mime);
+  dataUriCache.set(url, dataUri);
+  return dataUri;
+}
+
+let cachedPdfLogoDataUri: string | null = null;
+
+/** PDF footer lockup: fetch from blob and inline as data URI for Puppeteer. */
+export async function loadPdfLogoDataUri(): Promise<string> {
+  if (cachedPdfLogoDataUri !== null) return cachedPdfLogoDataUri;
+  cachedPdfLogoDataUri = await fetchBlobAssetAsDataUri(PDF_HORIZONTAL_LOGO_URL);
+  return cachedPdfLogoDataUri;
+}
diff --git a/email/src/lib/pdf-generator.ts b/email/src/lib/pdf-generator.ts
new file mode 100644
index 00000000..9bef880e
--- /dev/null
+++ b/email/src/lib/pdf-generator.ts
@@ -0,0 +1,500 @@
+import fs from "node:fs";
+import path from "node:path";
+import { fileURLToPath } from "node:url";
+
+import Handlebars from "handlebars";
+import {
+  PDFBool,
+  PDFDocument,
+  PDFName,
+  PDFString,
+  rgb,
+  StandardFonts,
+} from "pdf-lib";
+import puppeteer, { type Browser } from "puppeteer-core";
+
+import { loadPdfLogoDataUri } from "./blob-assets";
+import type { DataQualityReportEmailProps } from "../types/dq-report";
+
+export interface PDFReportData extends DataQualityReportEmailProps {
+  generatedDate: string;
+  uploadedFileName: string;
+  entity?: { plural: string; lowerPlural: string; lowerSingular: string };
+  fieldMapping?: Array<{ from: string; to: string }>;
+}
+
+type Check = {
+  assertion?: string;
+  column?: string;
+  count_failed?: number;
+  count_overall?: number;
+  count_passed?: number;
+};
+
+type Tone = "critical" | "warning" | "none";
+
+// ── Inline SVG icons used in the template ────────────────────────────────
+const CRITICAL_SVG = `<svg width="12" height="12" viewBox="0 0 12 12" fill="none" xmlns="http://www.w3.org/2000/svg" aria-hidden="true"><rect width="12" height="12" fill="white" style="mix-blend-mode:multiply"/><path d="M6 0.75C3.1125 0.75 0.75 3.1125 0.75 6C0.75 8.8875 3.1125 11.25 6 11.25C8.8875 11.25 11.25 8.8875 11.25 6C11.25 3.1125 8.8875 0.75 6 0.75ZM5.5875 3H6.4125V7.125H5.5875V3ZM6 9.375C5.7 9.375 5.4375 9.1125 5.4375 8.8125C5.4375 8.5125 5.7 8.25 6 8.25C6.3 8.25 6.5625 8.5125 6.5625 8.8125C6.5625 9.1125 6.3 9.375 6 9.375Z" fill="#ff0000"/></svg>`;
+const WARNING_SVG = `<svg width="12" height="12" viewBox="0 0 12 12" fill="none" xmlns="http://www.w3.org/2000/svg" aria-hidden="true"><rect width="12" height="12" fill="white" style="mix-blend-mode:multiply"/><path d="M6.00075 2.31428H5.99925L1.74327 10.4987L1.74398 10.5H10.256L10.2567 10.4987L6.00075 2.31428ZM5.57813 4.50001H6.42188V7.87501H5.57813V4.50001ZM6 9.75001C5.88875 9.75001 5.78 9.71702 5.68749 9.65521C5.59499 9.5934 5.5229 9.50555 5.48032 9.40277C5.43775 9.29998 5.42661 9.18688 5.44831 9.07777C5.47002 8.96865 5.52359 8.86843 5.60226 8.78976C5.68092 8.71109 5.78115 8.65752 5.89026 8.63581C5.99938 8.61411 6.11248 8.62525 6.21526 8.66782C6.31805 8.7104 6.4059 8.7825 6.4677 8.875C6.52951 8.9675 6.5625 9.07625 6.5625 9.18751C6.5625 9.33669 6.50324 9.47976 6.39775 9.58525C6.29226 9.69074 6.14919 9.75001 6 9.75001Z" fill="#f9a825"/><path d="M10.875 11.25H1.125C1.06058 11.25 0.997235 11.2334 0.941088 11.2018C0.884941 11.1702 0.837881 11.1247 0.804447 11.0696C0.771013 11.0145 0.752332 10.9518 0.750204 10.8874C0.748077 10.823 0.762576 10.7591 0.792303 10.702L5.6673 1.32698C5.69897 1.26609 5.74673 1.21506 5.8054 1.17945C5.86406 1.14383 5.93137 1.125 6 1.125C6.06863 1.125 6.13594 1.14383 6.19461 1.17945C6.25327 1.21506 6.30104 1.26609 6.3327 1.32698L11.2077 10.702C11.2374 10.7591 11.2519 10.823 11.2498 10.8874C11.2477 10.9518 11.229 11.0145 11.1956 11.0696C11.1621 11.1247 11.1151 11.1702 11.0589 11.2018C11.0028 11.2334 10.9394 11.25 10.875 11.25ZM1.74398 10.5H10.256L10.2567 10.4987L6.00075 2.31428H5.99925L1.74327 10.4987L1.74398 10.5Z" fill="#f9a825"/></svg>`;
+
+// ── Handlebars setup ─────────────────────────────────────────────────────
+Handlebars.registerHelper("tone", function (this: unknown, tone: unknown) {
+  if (tone === "critical") return new Handlebars.SafeString(CRITICAL_SVG);
+  if (tone === "warning") return new Handlebars.SafeString(WARNING_SVG);
+  return new Handlebars.SafeString("");
+});
+
+// Dev: src/lib/.. → src/templates. Prod bundle: dist/index.mjs → dist/templates.
+const HERE = path.dirname(fileURLToPath(import.meta.url));
+const TEMPLATE_PATH = [
+  path.resolve(HERE, "templates", "dq-report.html"),
+  path.resolve(HERE, "..", "templates", "dq-report.html"),
+].find((p) => fs.existsSync(p))!;
+
+let cachedTemplate: HandlebarsTemplateDelegate | null = null;
+let cachedTemplateMtimeMs = 0;
+let cachedBrowser: Browser | null = null;
+
+function loadTemplate(): HandlebarsTemplateDelegate {
+  const stat = fs.statSync(TEMPLATE_PATH);
+  if (!cachedTemplate || stat.mtimeMs !== cachedTemplateMtimeMs) {
+    const raw = fs.readFileSync(TEMPLATE_PATH, "utf-8");
+    cachedTemplate = Handlebars.compile(raw, { noEscape: false });
+    cachedTemplateMtimeMs = stat.mtimeMs;
+  }
+  return cachedTemplate;
+}
+
+async function getBrowser(): Promise<Browser> {
+  if (cachedBrowser && cachedBrowser.connected) return cachedBrowser;
+  const executablePath =
+    process.env.PUPPETEER_EXECUTABLE_PATH || "/usr/bin/chromium-browser";
+  cachedBrowser = await puppeteer.launch({
+    executablePath,
+    headless: true,
+    args: [
+      "--no-sandbox",
+      "--disable-setuid-sandbox",
+      "--disable-dev-shm-usage",
+      "--disable-gpu",
+      "--font-render-hinting=none",
+    ],
+  });
+  return cachedBrowser;
+}
+
+// ── DQ JSON helpers ───────────────────────────────────────────────────────
+
+// The on-disk JSON uses keys with spaces ("duplicate checks") while the
+// Pydantic-typed API uses underscores ("duplicate_rows_checks"). Accept both.
+const SECTION_ALIASES: Record<string, string[]> = {
+  critical: ["critical_checks", "critical_error_check"],
+  duplicates: ["duplicate_checks", "duplicate checks", "duplicate_rows_checks"],
+  location: ["location_checks", "location checks", "geospatial_checks"],
+  domain: ["domain_checks", "domain checks"],
+  missing: ["missing_value_checks", "missing value checks", "completeness_checks"],
+  precision: ["precision_checks", "precision checks"],
+};
+
+function getSection(dq: Record<string, unknown>, key: keyof typeof SECTION_ALIASES): Check[] {
+  for (const candidate of SECTION_ALIASES[key]) {
+    const v = dq[candidate];
+    if (Array.isArray(v)) return v as Check[];
+  }
+  return [];
+}
+
+function findCheck(
+  checks: Check[],
+  assertion: string,
+  column?: string
+): Check | undefined {
+  return checks.find(
+    (c) =>
+      c.assertion === assertion &&
+      (column === undefined || c.column === column)
+  );
+}
+
+function failedCount(check: Check | undefined): number {
+  return Number(check?.count_failed ?? 0) || 0;
+}
+
+// "Schools with missing coords" can come from either latitude OR longitude
+// failing — pick the larger of the two so the report doesn't underreport.
+function failedAcrossColumns(
+  checks: Check[],
+  assertion: string,
+  columns: string[]
+): number {
+  return Math.max(
+    ...columns.map((col) => failedCount(findCheck(checks, assertion, col))),
+    0
+  );
+}
+
+const fmt = (n: number): string =>
+  Number.isFinite(n) ? Math.round(n).toLocaleString("en-US") : "0";
+
+function toneFor(value: number, tone: Tone): Tone {
+  return value > 0 ? tone : "none";
+}
+
+// ── Main payload assembly ────────────────────────────────────────────────
+
+async function buildContext(data: PDFReportData) {
+  const dq = (data.dataQualityCheck ?? {}) as Record<string, unknown>;
+  const summary =
+    (dq["summary"] as { rows?: number; rows_passed?: number; rows_failed?: number } | undefined) ?? {};
+
+  const crit = getSection(dq, "critical");
+  const dupChecks = getSection(dq, "duplicates");
+  const locChecks = getSection(dq, "location");
+  const missChecks = getSection(dq, "missing");
+  const precChecks = getSection(dq, "precision");
+
+  const uploaded = Number(summary.rows ?? 0) || 0;
+  const passed = Number(summary.rows_passed ?? Math.max(uploaded - Number(summary.rows_failed ?? 0), 0));
+  const rejected = Number(summary.rows_failed ?? Math.max(uploaded - passed, 0));
+
+  // ── Basic Checks (Page 1) ─────────────────────────────────────────────
+  const missingCoords = failedAcrossColumns(crit, "is_null_optional", ["latitude", "longitude"]);
+  const missingName = failedCount(findCheck(crit, "is_null_optional", "school_name"));
+  const missingEduLevel = failedCount(findCheck(crit, "is_null_optional", "education_level_govt"));
+  const outsideCountry = failedCount(findCheck(crit, "is_not_within_country"));
+  const missingSchoolIds = failedCount(findCheck(crit, "is_null_mandatory", "school_id_govt"));
+  const lowPrecision = failedAcrossColumns(precChecks, "precision", ["latitude", "longitude"]);
+  const highDensity = failedCount(findCheck(locChecks, "is_school_density_greater_than_5"));
+
+  const basicChecks = [
+    { label: `${data.entity?.plural ?? "Schools"} with missing coordinates`, value: fmt(missingCoords), toneName: toneFor(missingCoords, "critical") },
+    { label: `${data.entity?.plural ?? "Schools"} with missing name`, value: fmt(missingName), toneName: toneFor(missingName, "critical") },
+    { label: `${data.entity?.plural ?? "Schools"} with missing education level`, value: fmt(missingEduLevel), toneName: toneFor(missingEduLevel, "critical") },
+    { label: `${data.entity?.plural ?? "Schools"} outside country boundary`, value: fmt(outsideCountry), toneName: toneFor(outsideCountry, "critical") },
+    { label: `${data.entity?.plural ?? "Schools"} IDs Missing`, value: fmt(missingSchoolIds), toneName: toneFor(missingSchoolIds, "critical") },
+    { label: "Low Precision Coordinates (less than 5 digits)", value: fmt(lowPrecision), toneName: toneFor(lowPrecision, "warning") },
+    { label: `High Density (more than 5 ${data.entity?.lowerPlural ?? "schools"} within 500m)`, value: fmt(highDensity), toneName: toneFor(highDensity, "warning") },
+  ];
+
+  // ── Duplicate Groups (Page 1) ─────────────────────────────────────────
+  const dupSchoolIds = failedCount(findCheck(dupChecks, "duplicate", "school_id_govt"));
+  const sameLocation = failedCount(findCheck(locChecks, "duplicate_set", "location_id"));
+  const allExceptCode = failedCount(findCheck(dupChecks, "duplicate_all_except_school_code"));
+
+  const page1Rows = [
+    { label: `Duplicate ${data.entity?.lowerSingular ?? "school"} IDs`, value: fmt(dupSchoolIds), toneName: toneFor(dupSchoolIds, "critical") },
+    { label: `${data.entity?.plural ?? "Schools"} with the same location`, value: fmt(sameLocation), toneName: toneFor(sameLocation, "critical") },
+    { label: `${data.entity?.plural ?? "Schools"} with everything same except ${data.entity?.lowerSingular ?? "school"} code`, value: fmt(allExceptCode), toneName: toneFor(allExceptCode, "warning") },
+  ];
+
+  // ── Duplicate Groups (Page 2) ─────────────────────────────────────────
+  const allMatch = failedCount(findCheck(locChecks, "duplicate_set", "school_id_govt_school_name_education_level_location_id"));
+  const nameEduLoc = failedCount(findCheck(locChecks, "duplicate_set", "school_name_education_level_location_id"));
+  const eduLoc = failedCount(findCheck(locChecks, "duplicate_set", "education_level_location_id"));
+  const nameLevel110 = failedCount(findCheck(locChecks, "duplicate_name_level_within_110m_radius"));
+  const similarNameLevel110 = failedCount(findCheck(locChecks, "duplicate_similar_name_same_level_within_110m_radius"));
+
+  const page2Rows = [
+    { label: `${data.entity?.plural ?? "Schools"} with same ${data.entity?.lowerSingular ?? "school"} id, education level, ${data.entity?.lowerSingular ?? "school"} name, location`, value: fmt(allMatch), toneName: toneFor(allMatch, "critical") },
+    { label: `${data.entity?.plural ?? "Schools"} with same ${data.entity?.lowerSingular ?? "school"} name, education level, location`, value: fmt(nameEduLoc), toneName: toneFor(nameEduLoc, "warning") },
+    { label: `${data.entity?.plural ?? "Schools"} with same education level, location`, value: fmt(eduLoc), toneName: toneFor(eduLoc, "warning") },
+    { label: `${data.entity?.plural ?? "Schools"} with same ${data.entity?.lowerSingular ?? "school"} name and education level within 110m radius`, value: fmt(nameLevel110), toneName: toneFor(nameLevel110, "warning") },
+    { label: `${data.entity?.plural ?? "Schools"} with similar ${data.entity?.lowerSingular ?? "school"} name and same education level within 110m radius`, value: fmt(similarNameLevel110), toneName: toneFor(similarNameLevel110, "warning") },
+  ];
+
+  // ── "Possible Duplicates" big number ─────────────────────────────────
+  // Best-effort: the union of duplicate-flavor failures. Without row-level
+  // identifiers in the summary we can't compute a true union, so we take the
+  // max across all duplicate-style checks as a defensible "at least N" total.
+  const dupTotal = Math.max(
+    dupSchoolIds, sameLocation, allExceptCode,
+    allMatch, nameEduLoc, eduLoc, nameLevel110, similarNameLevel110
+  );
+
+  // ── Warnings count (subset of passed) ────────────────────────────────
+  // Max across warning-tier checks: low precision, high density, the
+  // *non-critical* duplicate variants. Same caveat: union > max in reality.
+  const warnings = Math.max(
+    lowPrecision, highDensity, allExceptCode,
+    nameEduLoc, eduLoc, nameLevel110, similarNameLevel110
+  );
+
+  // ── Donut percentages ────────────────────────────────────────────────
+  const safeDenom = uploaded > 0 ? uploaded : 1;
+  const rejPct = (rejected / safeDenom) * 100;
+  const passPct = (passed / safeDenom) * 100;
+  const warnPct = (warnings / safeDenom) * 100;
+
+  const pctParen = (n: number) => `(${n.toFixed(1)}%)`;
+
+  // ── Connectivity / Electricity / Education / Mapping ─────────────────
+  const missConnectivity = failedCount(findCheck(missChecks, "is_null_optional", "connectivity_govt"));
+  const missConnectivityType = failedCount(findCheck(missChecks, "is_null_optional", "connectivity_type"));
+  const missComputer = failedCount(findCheck(missChecks, "is_null_optional", "computer_lab"));
+
+  const connectivity = [
+    { label: "Missing connectivity values", value: fmt(missConnectivity) },
+    { label: "Connectivity type missing", value: fmt(missConnectivityType) },
+  ];
+
+  const electricity = [
+    { label: "Missing computer availability data", value: missComputer > 0 ? fmt(missComputer) : "not in data" },
+  ];
+
+  // Education-level breakdown is not in the DQ summary; show n.d. unless
+  // a caller passes explicit values in the future.
+  const educationLevels = [
+    { label: "Primary School", value: "n.d." },
+    { label: "Secondary School", value: "n.d." },
+    { label: "Combined School", value: "n.d." },
+    { label: "Intermediate School", value: "n.d." },
+    { label: "Early Childhood Development (ECD)", value: "n.d." },
+    { label: "Special Needs", value: "n.d." },
+  ];
+
+  const fieldMapping = Array.isArray(data.fieldMapping) ? data.fieldMapping : [];
+
+  const entity = data.entity ?? {
+    plural: "Schools",
+    lowerPlural: "schools",
+    lowerSingular: "school",
+  };
+
+  return {
+    country: data.country,
+    uploadedFileName: data.uploadedFileName,
+    uploadDate: data.uploadDate,
+    uploadId: data.uploadId,
+    entity,
+    logoDataUri: await loadPdfLogoDataUri(),
+    totals: {
+      uploaded: fmt(uploaded),
+      passed: fmt(passed),
+      rejected: fmt(rejected),
+      warnings: fmt(warnings),
+      passedPctParen: pctParen(passPct),
+      rejectedPctParen: pctParen(rejPct),
+      warningsPctParen: pctParen(warnPct),
+    },
+    donut: {
+      rejectedPct: rejPct.toFixed(4),
+      passedPct: passPct.toFixed(4),
+      warningsPct: warnPct.toFixed(4),
+      rejectedComplementPct: (100 - rejPct).toFixed(4),
+      warningsComplementPct: (100 - warnPct).toFixed(4),
+      centerPct: passPct.toFixed(1),
+    },
+    basicChecks,
+    duplicates: {
+      totalLabel: fmt(dupTotal),
+      page1Rows,
+      page2Rows,
+    },
+    connectivity,
+    electricity,
+    educationLevels,
+    fieldMapping,
+    // Keep mapping on page 2 when it fits; move whole card (+ comment) to page 3 when long.
+    fieldMappingOnPage3: fieldMapping.length > 4,
+    fieldMappingCompact: fieldMapping.length > 6,
+  };
+}
+
+export async function renderHtml(data: PDFReportData): Promise<string> {
+  const template = loadTemplate();
+  return template(await buildContext(data));
+}
+
+// Layout-pixel height of one ".page" wrapper inside the rendered HTML; used
+// to split rects across PDF pages. Coordinate mapping rationale: Chrome's
+// `format: "A4"` produces a 595x842-pt PDF page, the print viewport is laid
+// out at 794x1123 CSS px (8.27x11.69 in × 96 px/in), so 1 CSS px = 0.75 pt.
+// We then apply `scale: 4/3`, so 1 *layout* CSS px ≈ 1 PDF pt within a tenth
+// of a percent — i.e. element rects collected via getBoundingClientRect can
+// be reused as-is for AcroForm widget placement.
+const LAYOUT_PAGE_HEIGHT_PX = 842;
+
+type FieldRect = {
+  name: string;
+  pageIndex: number;
+  x: number;
+  y: number; // distance from top of its PDF page, in points
+  width: number;
+  height: number;
+};
+
+// Distance in points reserved for the footer at the bottom of each PDF page;
+// rects that would land inside this band get clamped upward so the field
+// never sits on top of (or below) the footer text.
+const PAGE_FOOTER_RESERVE_PT = 36;
+
+async function collectEditableFieldRects(
+  page: import("puppeteer-core").Page
+): Promise<FieldRect[]> {
+  const raw = await page.evaluate((layoutPageH: number) => {
+    const nodes = document.querySelectorAll<HTMLElement>(
+      "[data-action-field]"
+    );
+    return Array.from(nodes).map((el) => {
+      const r = el.getBoundingClientRect();
+      const pageIndex = Math.floor(r.top / layoutPageH);
+      return {
+        name: el.dataset.actionField ?? "",
+        pageIndex,
+        x: r.left,
+        y: r.top - pageIndex * layoutPageH,
+        width: r.width,
+        height: r.height,
+      };
+    });
+  }, LAYOUT_PAGE_HEIGHT_PX);
+
+  // Some "Recommended action" boxes live inside a `.grow-card` and Chrome
+  // happily lets them overflow past the 842 px page wrapper (the wrapper
+  // clips with overflow:hidden so the user never sees this). For the form
+  // field overlay we need on-page rects, so we clamp every rect to stay
+  // within the page minus a footer reserve, and we GUARANTEE a minimum
+  // usable height so even a stuffed page still ships an editable field.
+  const MIN_HEIGHT_PT = 18;
+  return raw.map((r) => {
+    const safeBottom = LAYOUT_PAGE_HEIGHT_PX - PAGE_FOOTER_RESERVE_PT;
+    let y = r.y;
+    let height = r.height;
+    if (y + height > safeBottom) {
+      // Box extends below the footer line: shrink height first.
+      height = Math.max(0, safeBottom - y);
+    }
+    if (height < MIN_HEIGHT_PT) {
+      // Still too small (or rect collapsed) — push the top upward so we
+      // can fit MIN_HEIGHT_PT of clickable area within the safe area.
+      height = MIN_HEIGHT_PT;
+      y = Math.max(0, safeBottom - height);
+    }
+    return { ...r, y, height };
+  });
+}
+
+async function overlayFormFields(
+  pdfBytes: Uint8Array,
+  rects: FieldRect[]
+): Promise<Uint8Array> {
+  if (rects.length === 0) return pdfBytes;
+
+  const doc = await PDFDocument.load(pdfBytes);
+  const form = doc.getForm();
+  const helvetica = await doc.embedFont(StandardFonts.Helvetica);
+
+  const pages = doc.getPages();
+
+  // Match the static HTML's #eaf2ff blue and a soft slate edge so the field
+  // looks identical to the surrounding card styling.
+  const FILL = rgb(0.918, 0.949, 1); // #eaf2ff
+  const STROKE = rgb(0.847, 0.890, 0.961); // #d8e3f5
+
+  for (const r of rects) {
+    if (r.pageIndex < 0 || r.pageIndex >= pages.length) continue;
+    // collectEditableFieldRects guarantees a positive minimum height, but
+    // skip degenerate rects just in case the source HTML drops a node.
+    if (r.height < 4 || r.width < 4) continue;
+
+    const pdfPage = pages[r.pageIndex];
+    const pageH = pdfPage.getHeight();
+
+    // PDF y-axis is bottom-up; r.y is the distance from the top of the page
+    // in CSS px ≈ points (see scale rationale above). Flip it for pdf-lib.
+    const pdfY = pageH - r.y - r.height;
+
+    // Ensure each field name is unique in the document (pdf-lib would
+    // otherwise treat repeated names as one field, syncing values).
+    const fieldName = `${r.name}_p${r.pageIndex + 1}`;
+
+    const field = form.createTextField(fieldName);
+    field.enableMultiline();
+    field.addToPage(pdfPage, {
+      x: r.x,
+      y: pdfY,
+      width: r.width,
+      height: r.height,
+      // Bake the appearance into the widget so viewers that don't render
+      // AcroForms (or rasterizers like pdftoppm in tests) still draw the
+      // same light-blue rectangle the static mockup expected, and viewers
+      // that DO render AcroForms hit click and start typing.
+      backgroundColor: FILL,
+      borderColor: STROKE,
+      borderWidth: 0.5,
+      font: helvetica,
+    });
+    // Pin the typed-text size at 8 pt. We write /DA directly because
+    // PDFTextField.setFontSize requires a pre-existing /DA on the field
+    // object (not just on its widget) and pdf-lib doesn't reliably wire one
+    // up via addToPage. The DA string is `/<font> <size> Tf <gray> g` —
+    // 0 g = black ink. The font name "Helv" matches the resource we add
+    // via the embedFont call above (pdf-lib aliases Helvetica to /Helv).
+    field.acroField.dict.set(
+      PDFName.of("DA"),
+      PDFString.of("/Helv 8 Tf 0 g")
+    );
+    field.setText("");
+    // Regenerate the /AP stream so the widget's stored appearance reflects
+    // our colour choices + the 8-pt font size in viewers that prefer cached
+    // appearances over dynamic NeedAppearances re-rendering.
+    field.updateAppearances(helvetica);
+  }
+
+  // Marking NeedAppearances tells well-behaved viewers (Adobe, Chrome's PDF
+  // viewer) to repaint the field on open if our appearance ever drifts from
+  // the field's actual value (e.g. after a fill-and-save round trip).
+  form.acroForm.dict.set(PDFName.of("NeedAppearances"), PDFBool.True);
+
+  return doc.save({ useObjectStreams: false });
+}
+
+export async function generateDataQualityReportPDF(
+  data: PDFReportData
+): Promise<Buffer> {
+  const html = await renderHtml(data);
+
+  const browser = await getBrowser();
+  const page = await browser.newPage();
+  try {
+    await page.setContent(html, { waitUntil: "networkidle0" });
+    await page.emulateMediaType("print");
+    // The template designs each page at 595x842 CSS px (the dimensions used
+    // by the source mockup). Chrome maps 1 CSS px = 1/96 in, so 595 px only
+    // fills 158 mm — 75% of A4. Scale 4/3 makes 595 px == 210 mm == A4 width
+    // (and 842 px == 297 mm == A4 height) so the layout fills the page edge
+    // to edge with no whitespace bias to one side.
+    //
+    // We grab the rect of every "Recommended action" box in CSS px BEFORE
+    // printing so we can overlay real AcroForm text fields on top of those
+    // boxes — Chrome's page.pdf() flattens HTML <input>/<textarea> to glyphs
+    // so the only way to ship truly editable PDF fields is to post-process.
+    const fieldRects = await collectEditableFieldRects(page);
+
+    const pdf = await page.pdf({
+      format: "A4",
+      printBackground: true,
+      preferCSSPageSize: true,
+      scale: 4 / 3,
+      margin: { top: "0", right: "0", bottom: "0", left: "0" },
+    });
+
+    const withForms = await overlayFormFields(pdf, fieldRects);
+    return Buffer.from(withForms);
+  } finally {
+    await page.close();
+  }
+}
+
+export function formatDateForPDF(date: Date | string): string {
+  const d = typeof date === "string" ? new Date(date) : date;
+  return d.toLocaleString("en-US", {
+    year: "numeric",
+    month: "2-digit",
+    day: "2-digit",
+    hour: "2-digit",
+    minute: "2-digit",
+    second: "2-digit",
+    hour12: false,
+  });
+}
diff --git a/email/src/templates/dq-report.html b/email/src/templates/dq-report.html
new file mode 100644
index 00000000..a8d5abcb
--- /dev/null
+++ b/email/src/templates/dq-report.html
@@ -0,0 +1,786 @@
+<!DOCTYPE html>
+<html lang="en">
+<head>
+<meta charset="UTF-8">
+<meta name="viewport" content="width=device-width, initial-scale=1.0">
+<title>Giga Sync | Data Quality Report | {{country}}</title>
+<link rel="preconnect" href="https://fonts.googleapis.com">
+<link rel="preconnect" href="https://fonts.gstatic.com" crossorigin>
+<link href="https://fonts.googleapis.com/css2?family=Inter:wght@400;500&family=Manrope:wght@400;500;600&family=Open+Sans:ital,wght@0,400;0,500;0,600;0,700;1,400;1,500&display=swap" rel="stylesheet">
+<style>
+  * { box-sizing: border-box; margin: 0; padding: 0; }
+
+  body {
+    background: #fff;
+    display: flex;
+    flex-direction: column;
+    align-items: flex-start;
+    justify-content: flex-end;
+    padding: 0;
+    margin: 0;
+    font-family: 'Open Sans', sans-serif;
+  }
+
+  #wrapper {
+    display: flex;
+    flex-direction: column;
+    align-items: center;
+    gap: 0;
+  }
+
+  .page {
+    width: 595px;
+    min-height: 842px;
+    height: 842px;
+    background: #fff;
+    display: flex;
+    flex-direction: column;
+    gap: 8px;
+    padding: 20px;
+    box-sizing: border-box;
+    overflow: hidden;
+    page-break-after: always;
+    break-after: page;
+    flex-shrink: 0;
+  }
+  .page:last-child {
+    page-break-after: avoid;
+    break-after: avoid;
+  }
+
+  .logo {
+    height: 30px;
+    width: auto;
+    max-width: min(100%, 200px);
+    display: block;
+    flex-shrink: 0;
+    align-self: flex-start;
+  }
+
+  .footer {
+    margin-top: auto;
+    width: 100%;
+    display: flex;
+    align-items: flex-end;
+    justify-content: space-between;
+    flex-shrink: 0;
+  }
+  .footer-legend {
+    display: flex;
+    gap: 8px;
+    align-items: center;
+  }
+  .footer-legend-item {
+    display: flex;
+    gap: 4px;
+    align-items: center;
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 500;
+    letter-spacing: -0.1px;
+    color: #000;
+    white-space: nowrap;
+  }
+  .footer-right {
+    display: flex;
+    gap: 16px;
+    align-items: center;
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 500;
+    letter-spacing: -0.1px;
+    white-space: nowrap;
+  }
+  .footer-label { color: #989898; }
+  .footer-page  { color: #000; }
+
+  .icon-critical, .icon-warning {
+    display: inline-flex;
+    width: 12px; height: 12px;
+    align-items: center; justify-content: center;
+    flex-shrink: 0;
+  }
+
+  .basic-checks .card,
+  .duplicates .card,
+  #page2 .card,
+  #page3 .card {
+    border: 1px solid #e9e9e9;
+    border-radius: 2px;
+  }
+  .card-header {
+    background: #f5f5f5;
+    padding: 4px 8px;
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 600;
+    line-height: 16px;
+    color: #000;
+  }
+  .basic-checks .card > .card-header:first-child,
+  #page2 .card > .card-header:first-child,
+  #page3 .card > .card-header:first-child {
+    border-radius: 2px 2px 0 0;
+  }
+  .card-row {
+    display: flex;
+    align-items: center;
+    gap: 4px;
+    padding: 4px 8px;
+    border-top: 0.5px solid #e9e9e9;
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 500;
+    line-height: 16px;
+    letter-spacing: -0.1px;
+    color: #000;
+  }
+  .card-row .label { flex: 1; min-width: 0; }
+  .card-row .val   { text-align: right; white-space: nowrap; flex-shrink: 0; }
+  .card-row .val-bold { font-weight: 700; }
+  .card-row .cell  { flex: 1; text-align: right; white-space: nowrap; display: flex; align-items: center; justify-content: flex-end; gap: 4px; }
+
+  .comment-wrap {
+    padding: 4px;
+    display: flex;
+    flex-direction: column;
+  }
+  .comment-box {
+    background: #eaf2ff;
+    border-radius: 1px;
+    padding: 8px;
+    width: 100%;
+    min-height: 32px;
+    flex: 1 1 auto;
+    display: flex;
+    flex-direction: column;
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-style: italic;
+    font-weight: 400;
+    line-height: 16px;
+    color: #000;
+  }
+  .comment-box.plain { font-style: normal; }
+  /* Editable boxes have the "Recommended action:" prompt rendered as a small
+     label above the box so a PDF AcroForm field can overlay the box itself
+     with no visible label collision. The HTML rectangle is rendered with a
+     subtle border but a transparent fill; the post-processing step then
+     drops a real text-field widget on top whose appearance stream fills it
+     with the same light-blue tint we used to bake into the static HTML. */
+  .comment-label {
+    font-size: 8px;
+    color: #555;
+    line-height: 1.1;
+    padding: 0 2px 2px 2px;
+    font-family: 'Open Sans', sans-serif;
+  }
+  .comment-box.editable {
+    background: transparent;
+    border: 0.5px solid #d8e3f5;
+  }
+
+  /* The last card on each page grows so it fills the empty space above the
+     footer (matches the mockup's intent). Inside the grow card, the rows
+     region is the only thing that flex-grows — and it CLIPS overflow so a
+     long mapping list never pushes the Recommended-action box (or the page
+     footer) off the page. The comment-wrap below the rows therefore stays
+     visible at its natural height and matches the rect we feed to pdf-lib. */
+  .grow-card { flex: 1 1 auto; display: flex; flex-direction: column; min-height: 0; }
+  .grow-card .card { flex: 1 1 auto; display: flex; flex-direction: column; min-height: 0; }
+  .grow-card .card > .card-rows {
+    flex: 1 1 auto;
+    min-height: 0;
+    overflow: hidden;
+    display: flex;
+    flex-direction: column;
+  }
+  .grow-card .card > .comment-wrap { flex: 0 0 auto; }
+
+  .p2-mapping {
+    flex-shrink: 0;
+    width: 100%;
+  }
+  .p2-mapping .card {
+    display: flex;
+    flex-direction: column;
+  }
+  .p2-mapping .card-rows {
+    flex: 0 0 auto;
+    overflow: visible;
+    display: flex;
+    flex-direction: column;
+  }
+  .p2-mapping .comment-wrap {
+    flex: 0 0 auto;
+  }
+  .p2-mapping-compact .card-row {
+    padding: 2px 8px;
+    line-height: 14px;
+  }
+
+  .report-page-top {
+    width: 100%;
+    display: flex;
+    align-items: flex-start;
+    justify-content: space-between;
+    gap: 12px;
+    flex-shrink: 0;
+  }
+  .report-entity-badge {
+    flex-shrink: 0;
+    align-self: flex-start;
+    padding: 3px 10px;
+    border: 1px solid #e9e9e9;
+    border-radius: 2px;
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 600;
+    line-height: 16px;
+    letter-spacing: -0.1px;
+    color: #000;
+    white-space: nowrap;
+    margin-top: 2px;
+  }
+
+  .p1-header {
+    width: 100%;
+    display: flex;
+    flex-direction: column;
+    gap: 2px;
+    flex-shrink: 0;
+    margin-top: 4px;
+  }
+  .p1-summary {
+    display: flex;
+    flex-direction: row;
+    align-items: flex-start;
+    gap: 24px;
+    width: 100%;
+    flex-shrink: 0;
+    margin-top: 6px;
+  }
+  .p1-title {
+    font-family: 'Manrope', sans-serif;
+    font-size: 20px;
+    font-weight: 400;
+    line-height: 32px;
+    color: #005bed;
+  }
+  .p1-subtitle {
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    line-height: 16px;
+    color: #000;
+  }
+  .p1-subtitle .bold { font-weight: 600; }
+
+  .p1-donut-area {
+    width: 172px;
+    height: 172px;
+    flex-shrink: 0;
+    margin-left: 10px;
+    display: flex;
+    align-items: center;
+    justify-content: center;
+    position: relative;
+  }
+  .donut-svg { transform: rotate(-90deg); }
+  .donut-center {
+    position: absolute;
+    inset: 0;
+    display: flex;
+    flex-direction: column;
+    align-items: center;
+    justify-content: center;
+    pointer-events: none;
+    text-align: center;
+  }
+  .donut-center-pct {
+    font-family: 'Inter', sans-serif;
+    font-size: 22px;
+    font-weight: 400;
+    line-height: 1;
+    color: #74c48e;
+  }
+  .donut-center-label {
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 500;
+    line-height: 14px;
+    letter-spacing: -0.1px;
+    color: #000;
+    margin-top: 2px;
+  }
+
+  .p1-kpi-grid {
+    flex: 1;
+    min-width: 0;
+    display: grid;
+    grid-template-columns: 1fr 1fr;
+    gap: 0;
+    align-content: start;
+    border: 1px solid #f4f4f4;
+  }
+  .kpi-card {
+    border: none;
+    padding: 12px 16px;
+    display: flex;
+    flex-direction: column;
+    gap: 8px;
+    min-width: 0;
+  }
+  .p1-kpi-grid .kpi-card:nth-child(1),
+  .p1-kpi-grid .kpi-card:nth-child(3) {
+    border-right: 1px solid #f4f4f4;
+  }
+  .p1-kpi-grid .kpi-card:nth-child(1),
+  .p1-kpi-grid .kpi-card:nth-child(2) {
+    border-bottom: 1px solid #f4f4f4;
+  }
+  .kpi-num {
+    font-family: 'Inter', sans-serif;
+    font-size: 18px;
+    font-weight: 400;
+    line-height: normal;
+    color: #000;
+  }
+  .kpi-num.green  { color: #74c48e; }
+  .kpi-num.red    { color: #ff0000; }
+  .kpi-num.orange { color: #f9a825; }
+  .kpi-denom {
+    font-family: 'Inter', sans-serif;
+    font-size: 16px;
+    font-weight: 400;
+    color: rgba(0,0,0,0.5);
+  }
+  .kpi-label {
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 500;
+    line-height: 16px;
+    letter-spacing: -0.1px;
+    color: #000;
+    margin-top: 2px;
+  }
+  .kpi-excel-tab {
+    margin-top: 8px;
+    display: inline-flex;
+    align-items: center;
+    gap: 6px;
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 500;
+    line-height: 14px;
+    color: #666;
+    white-space: nowrap;
+  }
+  .kpi-excel-chip {
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    line-height: 14px;
+    color: #1d66e5;
+  }
+
+  .p1-inline-note {
+    width: 100%;
+    flex-shrink: 0;
+  }
+  .p1-inline-note .comment-wrap { padding: 0; }
+  .p1-inline-note .comment-box {
+    min-height: 34px;
+    padding: 6px 8px;
+    font-style: normal;
+  }
+
+  .basic-checks {
+    width: 100%;
+    flex-shrink: 0;
+  }
+  .basic-checks .card-header {
+    display: flex; gap: 10px;
+  }
+  .basic-checks .card-header span { flex: 1; }
+  .basic-checks .card-header span:not(:first-child) { text-align: right; }
+  .basic-checks .card .comment-wrap { min-height: 44px; }
+
+  .duplicates {
+    width: 100%;
+    flex-shrink: 0;
+  }
+  .dup-kpi {
+    padding: 12px 12px;
+    border-radius: 2px 2px 0 0;
+    display: flex;
+    flex-direction: column;
+    gap: 2px;
+  }
+  .dup-kpi-num {
+    font-family: 'Inter', sans-serif;
+    font-size: 18px;
+    color: #ff0000;
+    font-weight: 400;
+    line-height: 1;
+  }
+  .dup-kpi-sub {
+    font-family: 'Open Sans', sans-serif;
+    font-size: 10px;
+    font-weight: 500;
+    letter-spacing: -0.1px;
+    line-height: 16px;
+    color: #000;
+  }
+  .duplicates .card {
+    display: flex;
+    flex-direction: column;
+  }
+  .duplicates .card .comment-wrap { min-height: 44px; }
+
+  .p2-top-row {
+    display: flex;
+    flex-direction: row;
+    gap: 8px;
+    width: 100%;
+    align-items: stretch;
+    flex-shrink: 0;
+  }
+  .p2-top-left, .p2-top-right { flex: 1; min-width: 0; }
+  .p2-top-left .card, .p2-top-right .card {
+    min-height: 116px;
+    display: flex;
+    flex-direction: column;
+    gap: 0;
+  }
+
+  .arrow-right-icon {
+    width: 12px; height: 12px;
+    flex-shrink: 0;
+    opacity: 0.3;
+  }
+
+  @page { size: A4 portrait; margin: 0; }
+</style>
+</head>
+<body>
+<div id="wrapper">
+
+  <!-- ───────────────────────── PAGE 1 ───────────────────────── -->
+  <div class="page" id="page1">
+
+    <div class="report-page-top">
+      <img class="logo" src="{{logoDataUri}}" alt="Giga, UNICEF, ITU" />
+      <span class="report-entity-badge">{{entity.plural}}</span>
+    </div>
+
+    <div class="p1-header">
+      <div class="p1-title">Data Quality Report - {{country}}</div>
+      <div class="p1-subtitle">
+        <span class="bold">{{uploadedFileName}} </span>uploaded on
+        <span class="bold">{{uploadDate}}</span> | Ingestion ID:
+        <span class="bold">{{uploadId}}</span>
+      </div>
+    </div>
+
+    <div class="p1-summary">
+      <!-- Donut: red (rejected) + orange (warnings) + green (passed) -->
+      <div class="p1-donut-area">
+        <svg class="donut-svg" width="172" height="172" viewBox="0 0 172 172">
+          <circle cx="86" cy="86" r="64" fill="none" stroke="#e8ecf4" stroke-width="18" pathLength="100"/>
+          <circle cx="86" cy="86" r="64" fill="none" stroke="#74c48e" stroke-width="18" pathLength="100"
+            stroke-dasharray="0 {{donut.rejectedPct}} {{donut.passedPct}} 0"/>
+          <circle cx="86" cy="86" r="64" fill="none" stroke="#ff0000" stroke-width="18" pathLength="100"
+            stroke-dasharray="{{donut.rejectedPct}} {{donut.rejectedComplementPct}}" stroke-dashoffset="0"/>
+          <circle cx="86" cy="86" r="64" fill="none" stroke="#f9a825" stroke-width="18" pathLength="100"
+            stroke-dasharray="{{donut.warningsPct}} {{donut.warningsComplementPct}}" stroke-dashoffset="-{{donut.rejectedPct}}"/>
+          <circle cx="86" cy="86" r="38" fill="white"/>
+        </svg>
+        <div class="donut-center">
+          <div class="donut-center-pct">{{donut.centerPct}}%</div>
+          <div class="donut-center-label">passed</div>
+        </div>
+      </div>
+
+      <div class="p1-kpi-grid">
+        <div class="kpi-card">
+          <div>
+            <div style="display:flex;align-items:center;gap:2px;"><span class="kpi-num">{{totals.uploaded}}</span></div>
+            <div class="kpi-label">{{entity.plural}} uploaded</div>
+          </div>
+        </div>
+        <div class="kpi-card">
+          <div>
+            <div style="display:flex;align-items:center;gap:2px;">
+              <span class="kpi-num green">{{totals.passed}}</span>
+              <span class="kpi-denom">{{totals.passedPctParen}}</span>
+            </div>
+            <div class="kpi-label">{{entity.plural}} passed</div>
+            <div class="kpi-excel-tab"><span>Excel tab:</span><span class="kpi-excel-chip">Passed</span></div>
+          </div>
+        </div>
+        <div class="kpi-card">
+          <div>
+            <div style="display:flex;align-items:center;gap:2px;">
+              <span class="kpi-num red">{{totals.rejected}}</span>
+              <span class="kpi-denom">{{totals.rejectedPctParen}}</span>
+            </div>
+            <div class="kpi-label">{{entity.plural}} rejected</div>
+            <div class="kpi-excel-tab"><span>Excel tab:</span><span class="kpi-excel-chip">Rejected</span></div>
+          </div>
+        </div>
+        <div class="kpi-card">
+          <div>
+            <div style="display:flex;align-items:center;gap:2px;">
+              <span class="kpi-num orange">{{totals.warnings}}</span>
+              <span class="kpi-denom">{{totals.warningsPctParen}}</span>
+            </div>
+            <div class="kpi-label">{{entity.plural}} with warnings</div>
+            <div class="kpi-excel-tab"><span>Excel tab:</span><span class="kpi-excel-chip">Warnings</span></div>
+          </div>
+        </div>
+      </div>
+    </div>
+
+    <div class="p1-inline-note">
+      <div class="comment-wrap">
+        <div class="comment-box plain">Next step: inspect the companion Excel file. Open the Excel file delivered with this report. Review Critical and Warning tabs to validate flagged {{entity.lowerPlural}}.</div>
+      </div>
+    </div>
+
+    <div class="basic-checks">
+      <div class="card">
+        <div class="card-header" style="display:flex;gap:10px;height:24px;align-items:center;">
+          <span style="flex:1;">Basic Checks</span>
+          <span style="flex:1;text-align:right;">Number of {{entity.plural}}</span>
+        </div>
+        {{#each basicChecks}}
+        <div class="card-row">
+          <span class="label">{{{label}}}</span>
+          <span class="cell">
+            <span class="val-bold">{{value}}</span>
+            {{{tone toneName}}}
+          </span>
+        </div>
+        {{/each}}
+        <div class="comment-wrap">
+          <div class="comment-label">Recommended action:</div>
+          <div class="comment-box plain editable" data-action-field="rec_basic_checks"></div>
+        </div>
+      </div>
+    </div>
+
+    <div class="duplicates grow-card">
+      <div class="card">
+        <div class="dup-kpi">
+          <div class="dup-kpi-num">{{duplicates.totalLabel}}</div>
+          <div class="dup-kpi-sub">Possible Duplicates</div>
+        </div>
+        <div style="padding:0;">
+          <div class="card-header" style="display:flex;gap:10px;">
+            <span style="flex:1;">Duplicate Groups</span>
+            <span style="flex:1;text-align:right;">Number of {{entity.plural}}</span>
+          </div>
+          {{#each duplicates.page1Rows}}
+          <div class="card-row">
+            <span class="label">{{{label}}}</span>
+            <span class="val" style="display:inline-flex;align-items:center;gap:4px;">
+              <span class="val-bold">{{value}}</span>
+              {{{tone toneName}}}
+            </span>
+          </div>
+          {{/each}}
+        </div>
+      </div>
+    </div>
+
+    <div class="footer">
+      <div class="footer-right">
+        <span class="footer-page">01</span>
+        <span class="footer-label">Giga Sync | Data Quality Report | {{country}}</span>
+      </div>
+      <div class="footer-legend">
+        <div class="footer-legend-item">{{{tone "critical"}}} Critical error</div>
+        <div class="footer-legend-item">{{{tone "warning"}}} Warning</div>
+      </div>
+    </div>
+
+  </div><!-- /page1 -->
+
+
+  <!-- ───────────────────────── PAGE 2 ───────────────────────── -->
+  <div class="page" id="page2">
+
+    <div class="report-page-top">
+      <img class="logo" src="{{logoDataUri}}" alt="Giga, UNICEF, ITU" />
+      <span class="report-entity-badge">{{entity.plural}}</span>
+    </div>
+
+    <div class="duplicates">
+      <div class="card">
+        <div style="padding:0;">
+          <div class="card-header" style="display:flex;gap:10px;">
+            <span style="flex:1;">Duplicate Groups</span>
+            <span style="flex:1;text-align:right;">Number of {{entity.plural}}</span>
+          </div>
+          {{#each duplicates.page2Rows}}
+          <div class="card-row" style="border-top:0.5px solid #e9e9e9;">
+            <span class="label">{{{label}}}</span>
+            <span class="val" style="display:inline-flex;align-items:center;gap:4px;">
+              <span class="val-bold">{{value}}</span>
+              {{{tone toneName}}}
+            </span>
+          </div>
+          {{/each}}
+        </div>
+        <div class="comment-wrap">
+          <div class="comment-label">Recommended action:</div>
+          <div class="comment-box plain editable" data-action-field="rec_duplicates"></div>
+        </div>
+      </div>
+    </div>
+
+    <div class="p2-top-row">
+      <div class="p2-top-left">
+        <div class="card">
+          <div class="card-header" style="display:flex;gap:10px;">
+            <span style="flex:1;">Connectivity data</span>
+            <span style="flex:1;text-align:right;">Number of {{entity.plural}}</span>
+          </div>
+          {{#each connectivity}}
+          <div class="card-row" style="border-top:0.5px solid #e9e9e9;">
+            <span class="label">{{label}}</span>
+            <span class="val">{{value}}</span>
+          </div>
+          {{/each}}
+          <div class="comment-wrap">
+            <div class="comment-label">Recommended action:</div>
+            <div class="comment-box plain editable" data-action-field="rec_connectivity"></div>
+          </div>
+        </div>
+      </div>
+
+      <div class="p2-top-right">
+        <div class="card">
+          <div class="card-header" style="display:flex;gap:10px;">
+            <span style="flex:1;">Electricity availability</span>
+            <span style="flex:1;text-align:right;">Number of {{entity.plural}}</span>
+          </div>
+          {{#each electricity}}
+          <div class="card-row" style="border-top:0.5px solid #e9e9e9;">
+            <span class="label">{{label}}</span>
+            <span class="val">{{value}}</span>
+          </div>
+          {{/each}}
+          <div class="comment-wrap">
+            <div class="comment-label">Recommended action:</div>
+            <div class="comment-box plain editable" data-action-field="rec_electricity"></div>
+          </div>
+        </div>
+      </div>
+    </div>
+
+    <div class="p2-edu{{#unless fieldMapping.length}} grow-card{{/unless}}">
+      <div class="card">
+        <div class="card-header" style="display:flex;gap:10px;">
+          <span style="flex:1;">Education level</span>
+          <span style="flex:1;text-align:right;">Number of {{entity.plural}}</span>
+        </div>
+        {{#each educationLevels}}
+        <div class="card-row" style="padding:4px 8px;">
+          <span class="label">{{label}}</span>
+          <span class="val">{{value}}</span>
+        </div>
+        {{/each}}
+        <div class="comment-wrap">
+          <div class="comment-label">Recommended action:</div>
+          <div class="comment-box plain editable" data-action-field="rec_education_level"></div>
+        </div>
+      </div>
+    </div>
+
+    {{#if fieldMapping.length}}
+    {{#unless fieldMappingOnPage3}}
+    <div class="p2-mapping{{#if fieldMappingCompact}} p2-mapping-compact{{/if}}">
+      <div class="card">
+        <div class="card-header" style="display:flex;gap:4px;">
+          <span style="flex:1;">Original field</span>
+          <span style="flex:1;">Will be mapped to</span>
+        </div>
+        <div class="card-rows">
+          {{#each fieldMapping}}
+          <div class="card-row" style="gap:8px;padding:4px 8px;">
+            <span class="label">{{from}}</span>
+            <svg class="arrow-right-icon" viewBox="0 0 12 12" fill="none"><path d="M2 6h8M7 3l3 3-3 3" stroke="#000" stroke-width="1.2" stroke-linecap="round" stroke-linejoin="round"/></svg>
+            <span class="label">{{to}}</span>
+          </div>
+          {{/each}}
+        </div>
+        <div class="comment-wrap">
+          <div class="comment-label">Recommended action:</div>
+          <div class="comment-box plain editable" data-action-field="rec_field_mapping"></div>
+        </div>
+      </div>
+    </div>
+    {{/unless}}
+    {{/if}}
+
+    <div class="footer">
+      <div class="footer-right">
+        <span class="footer-page">02</span>
+        <span class="footer-label">Giga Sync | Data Quality Report | {{country}}</span>
+      </div>
+      <div class="footer-legend">
+        <div class="footer-legend-item">{{{tone "critical"}}} Critical error</div>
+        <div class="footer-legend-item">{{{tone "warning"}}} Warning</div>
+      </div>
+    </div>
+
+  </div><!-- /page2 -->
+
+  {{#if fieldMappingOnPage3}}
+  <!-- ───────────────────────── PAGE 3 (field mapping) ───────────────────────── -->
+  <div class="page" id="page3">
+
+    <div class="report-page-top">
+      <img class="logo" src="{{logoDataUri}}" alt="Giga, UNICEF, ITU" />
+      <span class="report-entity-badge">{{entity.plural}}</span>
+    </div>
+
+    <div class="p2-mapping{{#if fieldMappingCompact}} p2-mapping-compact{{/if}}">
+      <div class="card">
+        <div class="card-header" style="display:flex;gap:4px;">
+          <span style="flex:1;">Original field</span>
+          <span style="flex:1;">Will be mapped to</span>
+        </div>
+        <div class="card-rows">
+          {{#each fieldMapping}}
+          <div class="card-row" style="gap:8px;padding:4px 8px;">
+            <span class="label">{{from}}</span>
+            <svg class="arrow-right-icon" viewBox="0 0 12 12" fill="none"><path d="M2 6h8M7 3l3 3-3 3" stroke="#000" stroke-width="1.2" stroke-linecap="round" stroke-linejoin="round"/></svg>
+            <span class="label">{{to}}</span>
+          </div>
+          {{/each}}
+        </div>
+        <div class="comment-wrap">
+          <div class="comment-label">Recommended action:</div>
+          <div class="comment-box plain editable" data-action-field="rec_field_mapping"></div>
+        </div>
+      </div>
+    </div>
+
+    <div class="footer">
+      <div class="footer-right">
+        <span class="footer-page">03</span>
+        <span class="footer-label">Giga Sync | Data Quality Report | {{country}}</span>
+      </div>
+      <div class="footer-legend">
+        <div class="footer-legend-item">{{{tone "critical"}}} Critical error</div>
+        <div class="footer-legend-item">{{{tone "warning"}}} Warning</div>
+      </div>
+    </div>
+
+  </div><!-- /page3 -->
+  {{/if}}
+
+</div><!-- /wrapper -->
+</body>
+</html>
diff --git a/email/src/types/data-quality-checks.ts b/email/src/types/data-quality-checks.ts
index 6fe9113c..0960058c 100644
--- a/email/src/types/data-quality-checks.ts
+++ b/email/src/types/data-quality-checks.ts
@@ -1,24 +1,35 @@
 import { z } from "zod";
 
-const Check = z.object({
-  assertion: z.string(),
-  column: z.string(),
-  count_failed: z.number(),
-  count_overall: z.number(),
-  count_passed: z.number(),
-  description: z.string(),
-  percent_failed: z.number(),
-  percent_passed: z.number(),
-  dq_remarks: z.string().optional(),
-});
+// Lenient schemas: the on-disk Dagster DQ JSON has section names with spaces
+// (e.g. "duplicate checks") and many shape variants between Python pipelines.
+// We only validate the bare minimum the PDF generator depends on and pass
+// extra fields through.
+
+const Check = z
+  .object({
+    assertion: z.string().optional(),
+    column: z.string().optional(),
+    count_failed: z.number().optional(),
+    count_overall: z.number().optional(),
+    count_passed: z.number().optional(),
+    description: z.string().optional(),
+    percent_failed: z.number().nullable().optional(),
+    percent_passed: z.number().nullable().optional(),
+    dq_remarks: z.string().optional(),
+  })
+  .passthrough();
 
 export type Check = z.infer<typeof Check>;
 
-const SummaryCheck = z.object({
-  columns: z.number(),
-  rows: z.number(),
-  timestamp: z.string(),
-});
+const SummaryCheck = z
+  .object({
+    columns: z.number().optional(),
+    rows: z.number().optional(),
+    rows_passed: z.number().optional(),
+    rows_failed: z.number().optional(),
+    timestamp: z.union([z.string(), z.number()]).optional(),
+  })
+  .passthrough();
 
 export type SummaryCheck = z.infer<typeof SummaryCheck>;
 
@@ -31,7 +42,7 @@ export const DataQualityCheck = z
   );
 
 export interface DataQualityCheck {
-  [key: string]: Check[] | SummaryCheck;
+  [key: string]: Check[] | SummaryCheck | undefined;
   critical_error_check?: Check[];
   summary?: SummaryCheck;
 }
diff --git a/email/src/types/dq-report.ts b/email/src/types/dq-report.ts
index 7d5f54f7..e8792ff8 100644
--- a/email/src/types/dq-report.ts
+++ b/email/src/types/dq-report.ts
@@ -22,11 +22,28 @@ export type DataQualityCheckSuccessProps = z.infer<
   typeof DataQualityCheckSuccessProps
 >;
 
+const Entity = z.object({
+  plural: z.string(),
+  lowerPlural: z.string(),
+  lowerSingular: z.string(),
+});
+
+const FieldMappingEntry = z.object({
+  from: z.string(),
+  to: z.string(),
+});
+
 export const DataQualityReportEmailProps = z.object({
   dataQualityCheck: z.optional(DataQualityCheck),
   dataset: z.string(),
   uploadDate: z.string(),
   uploadId: z.string(),
+  country: z.string(),
+  // Optional fields used by the PDF renderer. The legacy email renderer
+  // ignores them; the PDF generator fills them in if present.
+  uploadedFileName: z.string().optional(),
+  entity: Entity.optional(),
+  fieldMapping: z.array(FieldMappingEntry).optional(),
 });
 
 export type DataQualityReportEmailProps = z.infer<
diff --git a/email/tsconfig.json b/email/tsconfig.json
index ecf076f9..18e86bfe 100644
--- a/email/tsconfig.json
+++ b/email/tsconfig.json
@@ -5,7 +5,7 @@
     "moduleResolution": "NodeNext",
     "module": "NodeNext",
     "target": "ESNext",
-    "outDir": "./dist",
+    "noEmit": true,
     "esModuleInterop": true
   },
   "exclude": ["node_modules"]
diff --git a/ui/src/api/index.ts b/ui/src/api/index.ts
index b3f03425..63bd2cbd 100644
--- a/ui/src/api/index.ts
+++ b/ui/src/api/index.ts
@@ -13,6 +13,7 @@ import useGetToken from "@/hooks/useGetToken.ts";
 
 import approvalRequestsRouter from "./routers/approvalRequests.ts";
 import deleteRouter from "./routers/delete.ts";
+import emailRouter from "./routers/email.ts";
 import externalRequestsRouter from "./routers/externalRequests.ts";
 import groupsRouter from "./routers/groups.ts";
 import qosRouter from "./routers/qos.ts";
@@ -32,6 +33,7 @@ export const axi = axios.create({
 export const api = {
   approvalRequests: approvalRequestsRouter(axi),
   delete: deleteRouter(axi),
+  email: emailRouter(axi),
   externalRequests: externalRequestsRouter(),
   groups: groupsRouter(axi),
   roles: rolesRouter(axi),
diff --git a/ui/src/api/routers/email.ts b/ui/src/api/routers/email.ts
new file mode 100644
index 00000000..58a3557f
--- /dev/null
+++ b/ui/src/api/routers/email.ts
@@ -0,0 +1,42 @@
+import { AxiosInstance, AxiosResponse } from "axios";
+
+import { DataQualityCheckSummary } from "@/types/upload";
+
+export interface DqReportPdfProps {
+  dataset: string;
+  dataQualityCheck: DataQualityCheckSummary;
+  uploadDate: string;
+  uploadId: string;
+  country: string;
+}
+
+export interface DqReportPdfRequest {
+  email: string;
+  props: DqReportPdfProps;
+}
+
+export interface DqReportPdfResponse {
+  pdf: string;
+  filename: string;
+}
+
+export default function routes(axi: AxiosInstance) {
+  return {
+    getDqReportPdf: (
+      body: DqReportPdfRequest,
+    ): Promise<AxiosResponse<DqReportPdfResponse>> => {
+      return axi.post("email/dq-report-pdf", body);
+    },
+    getDqReportPdfFromAdls: (params: {
+      dataset: string;
+      country: string;
+      uploadId: string;
+    }): Promise<AxiosResponse<Blob>> => {
+      const { dataset, country, uploadId } = params;
+      return axi.get(
+        `email/dq-report-pdf-from-adls/${dataset}/${country}/${uploadId}`,
+        { responseType: "blob" },
+      );
+    },
+  };
+}
diff --git a/ui/src/components/check-file-uploads/Downloadlogic.tsx b/ui/src/components/check-file-uploads/Downloadlogic.tsx
index 2fd9d677..ef4dba67 100644
--- a/ui/src/components/check-file-uploads/Downloadlogic.tsx
+++ b/ui/src/components/check-file-uploads/Downloadlogic.tsx
@@ -1,10 +1,13 @@
 import { useMutation } from "@tanstack/react-query";
 
 import { api } from "@/api";
-import { UploadResponse } from "@/types/upload";
-import { saveFile } from "@/utils/download";
+import { DataQualityCheck, UploadResponse } from "@/types/upload";
+import { saveFile, savePdfFromBase64 } from "@/utils/download";
 
-export function useDownloadHelpers(uploadData: UploadResponse) {
+export function useDownloadHelpers(
+  uploadData: UploadResponse,
+  dqResultData?: DataQualityCheck | null,
+) {
   const { mutateAsync: downloadFailedRows } = useMutation({
     mutationFn: api.uploads.download_failed_rows,
   });
@@ -17,6 +20,14 @@ export function useDownloadHelpers(uploadData: UploadResponse) {
     mutationFn: api.uploads.download_dq_summary,
   });
 
+  const { mutateAsync: getDqReportPdf } = useMutation({
+    mutationFn: api.email.getDqReportPdf,
+  });
+
+  const { mutateAsync: getDqReportPdfFromAdls } = useMutation({
+    mutationFn: api.email.getDqReportPdfFromAdls,
+  });
+
   const { mutateAsync: downloadRawFile } = useMutation({
     mutationFn: api.uploads.download_raw_file,
   });
@@ -47,6 +58,36 @@ export function useDownloadHelpers(uploadData: UploadResponse) {
   }
 
   async function handleDownloadDqSummary() {
+    if (dqResultData?.dq_summary) {
+      // Prefer PDF stored in ADLS (generated by Dagster) if available
+      try {
+        const blobResponse = await getDqReportPdfFromAdls({
+          dataset: uploadData.dataset,
+          country: uploadData.country,
+          uploadId: uploadData.id,
+        });
+        if (blobResponse) {
+          saveFile(blobResponse);
+          return;
+        }
+      } catch (e) {
+        // Fallback to renderer-based PDF generation if ADLS copy is missing
+        const res = await getDqReportPdf({
+          email: uploadData.uploader_email,
+          props: {
+            dataset: uploadData.dataset,
+            dataQualityCheck: dqResultData.dq_summary,
+            uploadDate: uploadData.created,
+            uploadId: uploadData.id,
+            country: uploadData.country,
+          },
+        });
+        if (res?.data?.pdf && res?.data?.filename) {
+          savePdfFromBase64(res.data.pdf, res.data.filename);
+          return;
+        }
+      }
+    }
     const blob = await downloadDqSummary({
       dataset: `school-${uploadData.dataset}`,
       country_code: uploadData.country,
diff --git a/ui/src/routes/upload/$uploadGroup/$uploadType/success.tsx b/ui/src/routes/upload/$uploadGroup/$uploadType/success.tsx
index 1d5633e6..35f8f895 100644
--- a/ui/src/routes/upload/$uploadGroup/$uploadType/success.tsx
+++ b/ui/src/routes/upload/$uploadGroup/$uploadType/success.tsx
@@ -136,11 +136,6 @@ function Success() {
     () => uploadQuery?.data ?? initialUploadResponse,
     [uploadQuery],
   );
-  const {
-    handleDownloadFailedRows,
-    handleDownloadPassedRows,
-    handleDownloadDqSummary,
-  } = useDownloadHelpers(uploadData);
 
   const {
     data: dqResultQuery,
@@ -158,6 +153,12 @@ function Success() {
     [dqResultQuery],
   );
 
+  const {
+    handleDownloadFailedRows,
+    handleDownloadPassedRows,
+    handleDownloadDqSummary,
+  } = useDownloadHelpers(uploadData, dqResult);
+
   const status = dqResult?.status;
 
   const isError =
@@ -377,7 +378,7 @@ function Success() {
                         disabled={rows === 0}
                         onClick={handleDownloadDqSummary}
                       >
-                        Download Summary
+                        Download data quality report (PDF)
                       </Button>
                     </div>
                   </div>
diff --git a/ui/src/routes/upload/$uploadId/index.tsx b/ui/src/routes/upload/$uploadId/index.tsx
index 9f83f030..2b16aa0e 100644
--- a/ui/src/routes/upload/$uploadId/index.tsx
+++ b/ui/src/routes/upload/$uploadId/index.tsx
@@ -71,7 +71,7 @@ function Index() {
     handleDownloadPassedRows,
     handleDownloadDqSummary,
     handleDownloadRawFile,
-  } = useDownloadHelpers(uploadData);
+  } = useDownloadHelpers(uploadData, dqResultData);
 
   // Extract checks from dqResultData
   const {
@@ -151,7 +151,7 @@ function Index() {
               renderIcon={Download}
               onClick={handleDownloadDqSummary}
             >
-              Download data quality report
+              Download data quality report (PDF)
             </Button>
           </div>
         </div>
diff --git a/ui/src/utils/download.ts b/ui/src/utils/download.ts
index af2b4c00..2d770719 100644
--- a/ui/src/utils/download.ts
+++ b/ui/src/utils/download.ts
@@ -3,6 +3,17 @@ import { saveAs } from "file-saver";
 
 import { api } from "@/api";
 
+/** Decode a base64 PDF string and trigger download with the given filename. */
+export function savePdfFromBase64(base64: string, filename: string) {
+  const binary = atob(base64);
+  const bytes = new Uint8Array(binary.length);
+  for (let i = 0; i < binary.length; i++) {
+    bytes[i] = binary.charCodeAt(i);
+  }
+  const blob = new Blob([bytes], { type: "application/pdf" });
+  saveAs(blob, filename);
+}
+
 export function saveFile(blob: AxiosResponse<Blob>) {
   const contentDisposition = blob.headers["content-disposition"];
   const filenameMatch = contentDisposition.match(