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Copy pathio_mapping.csv
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180 lines (180 loc) · 11.6 KB
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Address,Signal Name,Type,Module,Description
# ============================================================================
# AOI System I/O Mapping - CC-Link IE Field Remote I/O
# Station 1: RJ71GN11-T2 (Master) -> NZ2GN2S-60MBS (Slave modules)
# ============================================================================
#
# --- DIGITAL INPUTS: Part Presence Sensors (Photoeyes) ---
X000,BASKET_PRESENT,DI,Station1-Slot0,Photoeye at basket infeed magazine
X001,CSE_LOADER_HOME,DI,Station1-Slot0,Prox sensor - CSE loader at home position
X002,PITCH_SETTLED,DI,Station1-Slot0,Mechanical lock confirm for pitch change stage
X003,PART_ON_CCD4,DI,Station1-Slot0,Vacuum sensor - part seated at CCD4 station
X004,PART_ON_CCD3,DI,Station1-Slot0,Vacuum sensor - part seated at CCD3 station
X005,PART_ON_CCD1,DI,Station1-Slot0,Vacuum sensor - part seated at CCD1 station
X006,PART_ON_CCD2,DI,Station1-Slot0,Vacuum sensor - part seated at CCD2 station
X007,UNLOAD_CHUTE_CLEAR,DI,Station1-Slot0,Photoeye - unload chute not blocked
#
# --- DIGITAL INPUTS: Servo Drive Status (via CC-Link IE Field cyclic) ---
X010,SERVO1_READY,DI,Station2-Slot0,Transfer 1 drive ready (MR-J5-G)
X011,SERVO1_IN_POS,DI,Station2-Slot0,Transfer 1 in-position complete
X012,SERVO1_ALARM,DI,Station2-Slot0,Transfer 1 alarm active
X013,SERVO1_HOME_DONE,DI,Station2-Slot0,Transfer 1 homing complete
X014,SERVO2_READY,DI,Station2-Slot0,Transfer 2 drive ready
X015,SERVO2_IN_POS,DI,Station2-Slot0,Transfer 2 in-position complete
X016,SERVO2_ALARM,DI,Station2-Slot0,Transfer 2 alarm active
X017,SERVO2_HOME_DONE,DI,Station2-Slot0,Transfer 2 homing complete
X020,SERVO3_READY,DI,Station2-Slot1,Transfer 3 drive ready
X021,SERVO3_IN_POS,DI,Station2-Slot1,Transfer 3 in-position complete
X022,SERVO3_ALARM,DI,Station2-Slot1,Transfer 3 alarm active
X023,SERVO3_HOME_DONE,DI,Station2-Slot1,Transfer 3 homing complete
X024,SERVO4_READY,DI,Station2-Slot1,Transfer 4 drive ready
X025,SERVO4_IN_POS,DI,Station2-Slot1,Transfer 4 in-position complete
X026,SERVO4_ALARM,DI,Station2-Slot1,Transfer 4 alarm active
X027,SERVO4_HOME_DONE,DI,Station2-Slot1,Transfer 4 homing complete
X030,SERVO5_READY,DI,Station3-Slot0,Transfer 5 drive ready
X031,SERVO5_IN_POS,DI,Station3-Slot0,Transfer 5 in-position complete
X032,SERVO5_ALARM,DI,Station3-Slot0,Transfer 5 alarm active
X033,SERVO5_HOME_DONE,DI,Station3-Slot0,Transfer 5 homing complete
X034,SERVO6_READY,DI,Station3-Slot0,Transfer 6 drive ready
X035,SERVO6_IN_POS,DI,Station3-Slot0,Transfer 6 in-position complete
X036,SERVO6_ALARM,DI,Station3-Slot0,Transfer 6 alarm active
X037,SERVO6_HOME_DONE,DI,Station3-Slot0,Transfer 6 homing complete
X040,SERVO7_READY,DI,Station3-Slot1,Orientation comp axis ready
X041,SERVO7_IN_POS,DI,Station3-Slot1,Orientation comp in-position
X042,SERVO7_ALARM,DI,Station3-Slot1,Orientation comp alarm
X043,SERVO7_HOME_DONE,DI,Station3-Slot1,Orientation comp homing complete
X044,SERVO8_READY,DI,Station3-Slot1,Side-check rotation axis ready
X045,SERVO8_IN_POS,DI,Station3-Slot1,Side-check rotation in-position
X046,SERVO8_ALARM,DI,Station3-Slot1,Side-check rotation alarm
X047,SERVO8_HOME_DONE,DI,Station3-Slot1,Side-check rotation homing complete
#
# --- DIGITAL INPUTS: Limit Switches & Mechanical Sensors ---
X050,TRANSFER1_FWD_LIMIT,DI,Station4-Slot0,Transfer 1 forward overtravel limit
X051,TRANSFER1_REV_LIMIT,DI,Station4-Slot0,Transfer 1 reverse overtravel limit
X052,TRANSFER2_FWD_LIMIT,DI,Station4-Slot0,Transfer 2 forward overtravel limit
X053,TRANSFER2_REV_LIMIT,DI,Station4-Slot0,Transfer 2 reverse overtravel limit
X054,TRANSFER3_FWD_LIMIT,DI,Station4-Slot0,Transfer 3 forward overtravel limit
X055,TRANSFER3_REV_LIMIT,DI,Station4-Slot0,Transfer 3 reverse overtravel limit
X056,TRANSFER4_FWD_LIMIT,DI,Station4-Slot0,Transfer 4 forward overtravel limit
X057,TRANSFER4_REV_LIMIT,DI,Station4-Slot0,Transfer 4 reverse overtravel limit
X060,TRANSFER5_FWD_LIMIT,DI,Station4-Slot1,Transfer 5 forward overtravel limit
X061,TRANSFER5_REV_LIMIT,DI,Station4-Slot1,Transfer 5 reverse overtravel limit
X062,TRANSFER6_FWD_LIMIT,DI,Station4-Slot1,Transfer 6 forward overtravel limit
X063,TRANSFER6_REV_LIMIT,DI,Station4-Slot1,Transfer 6 reverse overtravel limit
X064,ORIENT_CW_LIMIT,DI,Station4-Slot1,Orientation axis CW soft limit
X065,ORIENT_CCW_LIMIT,DI,Station4-Slot1,Orientation axis CCW soft limit
X066,SIDECHECK_INDEX,DI,Station4-Slot1,Side-check rotation index pulse
X067,BASKET_MAGAZINE_LOW,DI,Station4-Slot1,Basket magazine low-level sensor
#
# --- DIGITAL INPUTS: Pneumatic Cylinder Position Feedback ---
X070,BASKET_CLAMP_EXTENDED,DI,Station5-Slot0,Basket clamp cylinder extended confirm
X071,BASKET_CLAMP_RETRACTED,DI,Station5-Slot0,Basket clamp cylinder retracted confirm
X072,PITCH_CYL_EXTENDED,DI,Station5-Slot0,Pitch change cylinder extended
X073,PITCH_CYL_RETRACTED,DI,Station5-Slot0,Pitch change cylinder retracted
X074,CCD4_FLIP_EXTENDED,DI,Station5-Slot0,CCD4 flipper cylinder extended
X075,CCD4_FLIP_RETRACTED,DI,Station5-Slot0,CCD4 flipper cylinder retracted
X076,NG_DIVERTER_EXTENDED,DI,Station5-Slot0,NG diverter gate extended
X077,NG_DIVERTER_RETRACTED,DI,Station5-Slot0,NG diverter gate retracted
#
# --- DIGITAL INPUTS: Safety System (Dual-Channel to Safety CPU) ---
X100,ESTOP1_CH_A,DI,SafetyStation1,E-Stop 1 channel A (main panel)
X101,ESTOP1_CH_B,DI,SafetyStation1,E-Stop 1 channel B (main panel)
X102,ESTOP2_CH_A,DI,SafetyStation1,E-Stop 2 channel A (rear panel)
X103,ESTOP2_CH_B,DI,SafetyStation1,E-Stop 2 channel B (rear panel)
X104,ESTOP3_CH_A,DI,SafetyStation1,E-Stop 3 channel A (teach pendant)
X105,ESTOP3_CH_B,DI,SafetyStation1,E-Stop 3 channel B (teach pendant)
X106,LC_LOAD_OSSD1,DI,SafetyStation1,Load zone light curtain OSSD 1
X107,LC_LOAD_OSSD2,DI,SafetyStation1,Load zone light curtain OSSD 2
X110,LC_UNLOAD_OSSD1,DI,SafetyStation2,Unload zone light curtain OSSD 1
X111,LC_UNLOAD_OSSD2,DI,SafetyStation2,Unload zone light curtain OSSD 2
X112,DOOR_FRONT_CH_A,DI,SafetyStation2,Front door interlock channel A
X113,DOOR_FRONT_CH_B,DI,SafetyStation2,Front door interlock channel B
X114,DOOR_REAR_CH_A,DI,SafetyStation2,Rear door interlock channel A
X115,DOOR_REAR_CH_B,DI,SafetyStation2,Rear door interlock channel B
X116,STO_FB1_CH_A,DI,SafetyStation2,STO contactor 1 feedback channel A (NC aux)
X117,STO_FB1_CH_B,DI,SafetyStation2,STO contactor 1 feedback channel B (NC aux)
X120,STO_FB2_CH_A,DI,SafetyStation3,STO contactor 2 feedback channel A
X121,STO_FB2_CH_B,DI,SafetyStation3,STO contactor 2 feedback channel B
X122,MUTE_SENSOR_1,DI,SafetyStation3,Load zone muting photoeye entry
X123,MUTE_SENSOR_2,DI,SafetyStation3,Load zone muting photoeye exit
X124,MUTE_SENSOR_3,DI,SafetyStation3,Unload zone muting photoeye entry
X125,MUTE_SENSOR_4,DI,SafetyStation3,Unload zone muting photoeye exit
X126,SAFETY_RESET_PB,DI,SafetyStation3,Safety reset pushbutton (monitored)
X127,SAFETY_MAT_PRESENT,DI,SafetyStation3,Safety mat - operator standing zone
#
# --- DIGITAL INPUTS: Vision / IPC Interface (EtherNet/IP CIP) ---
X130,VISION_CCD1_RESULT_READY,DI,EIP-CIP,CCD1 result available from IPC
X131,VISION_CCD1_PASS,DI,EIP-CIP,CCD1 inspection result PASS
X132,VISION_CCD2_RESULT_READY,DI,EIP-CIP,CCD2 result available from IPC
X133,VISION_CCD2_PASS,DI,EIP-CIP,CCD2 inspection result PASS
X134,VISION_CCD3_RESULT_READY,DI,EIP-CIP,CCD3 result available from IPC
X135,VISION_CCD3_PASS,DI,EIP-CIP,CCD3 inspection result PASS
X136,VISION_CCD4_RESULT_READY,DI,EIP-CIP,CCD4 result available from IPC
X137,VISION_CCD4_PASS,DI,EIP-CIP,CCD4 inspection result PASS
X140,IPC_HEARTBEAT,DI,EIP-CIP,IPC communication watchdog toggle (500ms)
X141,IPC_ORIENTATION_DATA_VALID,DI,EIP-CIP,IPC orientation correction angle ready
#
# --- DIGITAL INPUTS: Operator Panel ---
X150,PB_CYCLE_START,DI,Station6-Slot0,Cycle start pushbutton (momentary)
X151,PB_CYCLE_STOP,DI,Station6-Slot0,Cycle stop pushbutton (maintained)
X152,SW_AUTO_MANUAL,DI,Station6-Slot0,Auto/Manual mode selector switch
X153,PB_ERROR_RESET,DI,Station6-Slot0,Error reset pushbutton
X154,PB_HOME_ALL,DI,Station6-Slot0,Home all axes pushbutton
X155,SW_BYPASS_VISION,DI,Station6-Slot0,Vision bypass key switch (maintenance only)
#
# ============================================================================
# --- DIGITAL OUTPUTS: SMC SY3000 Solenoid Valves (19 total) ---
# ============================================================================
Y100,SOL_BASKET_CLAMP,DO,Station1-Slot2,SMC SY3140 - Basket clamp cylinder extend
Y101,SOL_CSE_VACUUM_1,DO,Station1-Slot2,SMC SY3140 - CSE vacuum generator 1 ON
Y102,SOL_CSE_VACUUM_2,DO,Station1-Slot2,SMC SY3140 - CSE vacuum generator 2 ON
Y103,SOL_CSE_VACUUM_3,DO,Station1-Slot2,SMC SY3140 - CSE vacuum generator 3 ON
Y104,SOL_CSE_VACUUM_4,DO,Station1-Slot2,SMC SY3140 - CSE vacuum generator 4 ON (4-unit batch)
Y105,SOL_PITCH_CHANGE_CYL,DO,Station1-Slot2,SMC SY3340 - Pitch change cylinder extend
Y106,SOL_PITCH_CHANGE_LOCK,DO,Station1-Slot2,SMC SY3140 - Pitch position lock pin
Y107,SOL_CCD4_FLIPPER,DO,Station1-Slot2,SMC SY3340 - CCD4 flip cylinder extend
Y110,SOL_CCD4_VACUUM,DO,Station1-Slot3,SMC SY3140 - CCD4 station vacuum hold
Y111,SOL_CCD3_VACUUM,DO,Station1-Slot3,SMC SY3140 - CCD3 station vacuum hold
Y112,SOL_CCD1_VACUUM,DO,Station1-Slot3,SMC SY3140 - CCD1 station vacuum hold
Y113,SOL_CCD2_VACUUM,DO,Station1-Slot3,SMC SY3140 - CCD2 station vacuum hold
Y114,SOL_ORIENT_CLAMP,DO,Station1-Slot3,SMC SY3140 - Orientation lock clamp
Y115,SOL_NG_DIVERTER,DO,Station1-Slot3,SMC SY3340 - NG diverter gate actuate
Y116,SOL_UNLOAD_EJECT,DO,Station1-Slot3,SMC SY3340 - Unload ejector cylinder
Y117,SOL_AIR_BLOW_CLEAN,DO,Station1-Slot3,SMC SY3140 - Air blow lens cleaning
Y120,SOL_BASKET_LIFT,DO,Station5-Slot1,SMC SY3340 - Basket elevator lift cylinder
Y121,SOL_BASKET_INDEX,DO,Station5-Slot1,SMC SY3140 - Basket lane index pin
Y122,SOL_REJECT_BIN_GATE,DO,Station5-Slot1,SMC SY3140 - Reject bin overflow gate
#
# --- DIGITAL OUTPUTS: Servo Drive Commands (via CC-Link IE Field cyclic) ---
Y130,SERVO1_ENABLE,DO,Station2-Slot0,Transfer 1 servo ON command
Y131,SERVO2_ENABLE,DO,Station2-Slot0,Transfer 2 servo ON command
Y132,SERVO3_ENABLE,DO,Station2-Slot1,Transfer 3 servo ON command
Y133,SERVO4_ENABLE,DO,Station2-Slot1,Transfer 4 servo ON command
Y134,SERVO5_ENABLE,DO,Station3-Slot0,Transfer 5 servo ON command
Y135,SERVO6_ENABLE,DO,Station3-Slot0,Transfer 6 servo ON command
Y136,SERVO7_ENABLE,DO,Station3-Slot1,Orientation comp servo ON command
Y137,SERVO8_ENABLE,DO,Station3-Slot1,Side-check rotation servo ON command
#
# --- DIGITAL OUTPUTS: Vision Trigger & Lighting ---
Y140,VISION_CCD1_TRIGGER,DO,Station6-Slot1,CCD1 camera strobe trigger
Y141,VISION_CCD2_TRIGGER,DO,Station6-Slot1,CCD2 camera strobe trigger
Y142,VISION_CCD3_TRIGGER,DO,Station6-Slot1,CCD3 camera strobe trigger
Y143,VISION_CCD4_TRIGGER,DO,Station6-Slot1,CCD4 camera strobe trigger
Y144,LIGHT_CCD1_STROBE,DO,Station6-Slot1,CCD1 LED ring light strobe
Y145,LIGHT_CCD2_STROBE,DO,Station6-Slot1,CCD2 coaxial light strobe
Y146,LIGHT_CCD3_STROBE,DO,Station6-Slot1,CCD3 bar light array strobe
Y147,LIGHT_CCD4_STROBE,DO,Station6-Slot1,CCD4 backlight strobe
#
# --- DIGITAL OUTPUTS: Indicator & Operator Panel ---
Y150,LAMP_RUN_GREEN,DO,Station6-Slot2,Tower light green - running
Y151,LAMP_WARN_AMBER,DO,Station6-Slot2,Tower light amber - warning
Y152,LAMP_FAULT_RED,DO,Station6-Slot2,Tower light red - fault
Y153,BUZZER_FAULT,DO,Station6-Slot2,Audible alarm buzzer
Y154,LAMP_MUTING_LOAD,DO,Station6-Slot2,Muting active indicator - load zone
Y155,LAMP_MUTING_UNLOAD,DO,Station6-Slot2,Muting active indicator - unload zone
#
# --- DIGITAL OUTPUTS: Safety System ---
Y160,STO_CONTACTOR_1,DO,SafetyStation1,STO contactor axes 1-4 (safety output)
Y161,STO_CONTACTOR_2,DO,SafetyStation1,STO contactor axes 5-8 (safety output)
Y162,DOOR_LOCK_FRONT,DO,SafetyStation1,Front door solenoid lock
Y163,DOOR_LOCK_REAR,DO,SafetyStation1,Rear door solenoid lock